Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN - Image 2

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN - Image 3

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN - Image 4

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN - Image 5

manitou tj 65 2rd t4 s1 tj 65p 4rd t4 s1 repair manual 647783en 2

manitou tj 65 2rd t4 s1 tj 65p 4rd t4 s1 repair manual 647783en 3

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN

Type Of Manual: Repair Manual
Manual ID: 647783EN
Format: PDF
Size: 36.9MB
Number of Pages: 228

Category: Manitou Repair Manual PDF

Description

Model List:
- TJ 65 2RD T4 S1
- TJ 65P 4RD T4 S1

1. Page de garde / Front page
2. Sommaire général General table of content
4. GENERAL, CHARACTERISTICS AND SAFETY
4.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
4.1.1. FOREWORD
4.1.2. SERVICING POSITION
4.1.3. EXPLANATION OF SYMBOLS
4.1.4. SERVICING RULES
4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
4.2.1. CHARACTERISTICS
4.2.2. LUBRICANTS AND FUEL
4.2.3. DIMENSIONS AND DIAGRAMS
4.2.3.1. Dimensions (TJ 65 2RD T4 S1)
4.2.3.2. Diagram (TJ 65 2RD T4 S1)
4.2.3.3. DIMENSIONS (TJ 65 4RD T4 S1)
4.2.3.4. DIAGRAM (TJ 65 4RD T4 S1)
4.3. GENERAL LOCATION
4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
4.4. GENERAL CONTROL AND ADJUSTMENT
4.4.1. STANDARD TIGHTENING TORQUES
4.4.2. METRIC IMPERIAL UNIT CONVERSION
6. ENGINES
6.1. ENGINE CHARACTERISTICS AND SPECIFICATION
6.1.1. Engine D1803 CR TIE4B
6.2. Engine components location
6.2.1. Engine components
6.3. Engine controls and adjustments
6.3.1. Engine silent block TIGHTENING TORQUES and adjustment
6.4. Engine removal refitting
6.4.1. Preparation and safety instructions
6.4.2. Removing the engine / hydrostatic pump assembly
6.4.2.1. Removing the engine cover
6.4.2.2. Draining the cooling circuit
6.4.2.3. Air intake removal
6.4.2.4. Disconnecting the diesel circuit hoses
6.4.2.5. Disconnecting the harnesses.
6.4.2.6. Removing the hoses from the hydrostatic and auxiliary pumps
6.4.2.7. Removing the engine/hydrostatic pump assembly
6.4.3. Refitting the engine/hydrostatic pump assembly
6.5. Specific engine tooling
6.5.1. Special engine tooling
6.5.2. Electronic tension meter
8. TRANSMISSION
8.1. Transmission characteristics and specifications
8.1.1. PRESSURE CONNECTORS
8.1.2. ADJUSTMENT POINTS
8.1.3. Transmission locations
8.2. Transmission controls and adjustments
8.2.1. HYDROSTATIC PRESSURE
8.2.1.1. PREPARATION
8.2.2. CALIBRATION LP BOOSTER VALVE
8.2.3. NEUTRAL POINT ADJUSTMENT SERVOCONTROL PISTON
8.2.4. CALIBRATION DR ZERO FLOW VALVE
8.2.5. CALIBRATION HP VALVES
8.3. TRANSMISSION REMOVAL REFIT
8.3.1. Removing the HYDROSTATIC PUMP
8.3.2. Refitting the HYDROSTATIC PUMP
8.3.3. Removing the HYDROSTATIC MOTOR
8.3.4. REFITTING THE HYDROSTATIC MOTOR
8.4. Specific transmission tooling
8.4.1. Basic manometer box
8.4.2. Digital manometer box
10. AXLE
10.1. AXLE CONTROL AND ADJUSTMENT
10.1.1. TIGHTENING TORQUE
10.1.2. FREEWHEEL FOR WINCHING
10.1.3. REMOVING THE FRONT AXLE
10.1.4. REFITTING THE FRONT AXLE
10.1.5. REMOVING THE REAR AXLE
10.1.6. REFITTING THE REAR AXLE
12. JIB Basket
12.1. JIB BASKET CHARACTERISTICS AND SPECIFICATIONS
12.2. JIB ACCESS PLATFORM SCHEMATIC DIAGRAMS
12.2.1. BOOM KINEMATICS
12.3. Jib Basket locations
12.4. Jib basket controls and adjustments
12.4.1. PREPARATION AND SAFETY INSTRUCTIONS
12.4.2. JIB ACCESS PLATFORM CABLE INSPECTION
12.4.2.1. CHECKING REEVING CABLE TENSION
12.4.2.2. CHECKING TELESCOPE SHIMS
12.5. Jib basket removal refit
12.5.1. PREPARATION AND SAFETY INSTRUCTIONS
12.5.2. JIB BASKET ASSEMBLY REMOVAL
12.5.3. JIB BASKET ASSEMBLY REFIT
12.5.4. TELESCOPE REMOVAL
12.5.5. TELESCOPE REASSEMBLY
12.5.6. TELESCOPE COMPONENT REMOVAL
12.5.7. TELESCOPE COMPONENT REFIT
14. HYDRAULICS
14.1. Hydraulic characteristics and specifications
14.1.1. Hydraulic component sheets
14.1.1.1. DANFOSS DISTRIBUTOR CONTROL COMPONENT
14.1.1.2. PVG 32 ELEMENT WITH PRESSURE BALANCE
14.1.1.3. ENTRY PLATE PVG 32
14.1.1.4. PVG 32 VALVE BANK
14.2. Hydraulic schematic diagrams
14.2.2. Diagram
14.3. Hydraulic locations
14.4. Hydraulic controls and adjustments
14.4.1. Pressure adjustment
14.4.1.1. Menu search
14.4.2. PROPORTIONAL DISTRIBUTOR CALIBRATION
14.4.3. LS AUXILIARY PUMP VALVE CALIBRATION
14.4.3.1. PREPARATION
14.4.3.2. Check and adjust LS auxiliary pump DR (pressure relief) and FR (flow control) valves
14.4.4. TURNTABLE FUNCTION BLOCK CALIBRATION
14.4.5. JIB FUNCTION BLOCK CALIBRATION
14.4.6. Bleeding the structure lifting cylinder
14.5. Hydraulics removal refit
14.5.1. PROPORTIONAL VALVE BANK REMOVAL REFIT
14.5.2. TURNTABLE FUNCTION BLOCK REFIT
14.5.3. TURNTABLE FUNCTION BLOCK REMOVAL
14.5.4. TURNTABLE FUNCTION BLOCK REFIT
14.5.5. DECOMPRESSION OF HOSES
14.5.6. HOSE REMOVAL PROCEDURE
14.5.7. STRUCTURE LIFTING CYLINDER REMOVAL
14.5.8. JIB LIFTING CYLINDER REMOVAL 220TJ
14.5.9. JIB LIFTING CYLINDER REFIT 220TJ
14.5.10. JIB LIFTING CYLINDER REMOVAL 220TJ
14.5.11. JIB LIFTING CYLINDER REFIT 220TJ
14.5.12. BASKET ROTATION CYLINDER REMOVAL
14.5.13. BASKET ROTATION CYLINDER REFIT
14.5.14. Valve block and valve removal
14.6. Specific transmission tooling
14.6.1. Basic manometer box
14.6.2. Digital manometer box
16. ELECTRICITY
16.1. Electricity characteristics and specifications
16.1.1. Fuse and relay boxes
16.1.1.1. Power fuse box (BFP)
16.1.1.2. Engine fuse/relay box UR02 (BF)
16.1.1.3. Base control panel fuse/relay box UC234 (BFPB)
16.2. WIRING DIAGRAMS
16.2.1. POSITIONS BY DIAGRAM
16.2.2. ELECTRICAL DIAGRAMS BY FUNCTION
16.2.2.1. Power supplies Emergency stop BACKUP PUMP Engine functions
16.2.2.2. ENGINE FUNCTIONS POWER SUPPLIES VERSION WITHOUT BATTERY CUTOFF
16.2.2.3. ENGINE FUNCTIONS POWER SUPPLIES VERSION WITH BATTERY CUTOFF
16.2.2.4. CAN BUS NETWORK
16.2.2.5. Signals/Generator/Easy Manager
16.2.2.6. SENSOR INPUTS
16.2.2.7. TRAVEL
16.2.2.8. AUXILIARY PROPORTIONAL MOVEMENTS
16.2.2.9. AUXILIARY PROPORTIONAL MOVEMENTS
16.2.2.10. OVERLOAD HYDRAULIC SAFETY
16.3. Electricity locations
16.3.1. Wiring harnesses key
16.3.2. Harness assembly
16.3.3. Harness AMP1
16.3.4. Harness AMP3
16.3.5. Basket harness
16.3.6. Frame Harness
16.3.7. AMP UPC102 Harness
16.3.8. Arm structure/telescope sensor harness
16.3.9. Jib function harness
16.3.10. Jib hinge harness
16.3.11. Jib hinge/basket control panel harness
16.4. Engine Harness
16.4.1. Engine harness key
16.4.1.1. Engine harness (part 1)
16.4.2. Base and basket control panels
16.4.2.1. Base and basket control panels key
16.4.2.2. Base and basket control panel controls and indicator lamps
16.4.2.3. Base control panel wiring
16.4.2.4. Basket control panel wiring sheet 1
16.4.2.5. Basket control panel wiring sheet 2
16.4.2.6. BASKET CONTROL PANEL WIRING sheet 3
16.5. ELECTRICAL CONTROL AND ADJUSTMENT
16.5.1. CONTROLS USED ON THE BASE CONTROL PANEL
16.5.2. IMPORTANT GENERAL COMMENTS
16.5.3. PROGRAMME OPERATION
16.5.3.1. Startup page
16.5.3.2. Preheat pages
16.5.3.3. Work pages
16.5.3.4. Screen tab
16.5.3.5. CODIFICATION tab
16.5.3.6. DIAGNOSTIC tab
16.5.3.7. Secret Code tab
16.5.3.8. CALIBRATION tab
16.5.3.9. ENGINE tab
16.5.3.10. Immobiliser Option
16.5.3.11. USB Transfer Option
16.5.4. PROGRAM PARAMETERS
16.6. SENSOR ADJUSTMENT
16.6.1. Overload sensor adjustment
16.6.2. FAULT CODIFICATION
16.6.2.1. TYPE DE COMPONENT OR SYSTEM OR MAINTENANCE OR I/O
16.6.2.2. LOCATIONIDENTIFICATION OF COMPONENTS OR FAULT CODE No.
16.6.2.3. TYPE OF FAULT
16.6.3. MACHINE FAULT CODE LIST
16.6.4. ENGINE FAULT CODE LIST
16.7. Specific electric tooling
16.7.1. Breakout boxes
16.7.2. Electrovalve adapter
18. FRAME BODYWORK
18.1. COUNTERWEIGHT REMOVAL/REFIT
18.1.1. PREPARATION AND SAFETY INSTRUCTIONS
18.1.2. SIDE COUNTERWEIGHT REMOVAL
20. OPTIONS ATTACHMENTS
20.1. SMS (Safe MAN System)
20.1.1. SMS (Safe Man System) ELECTRICAL COMPONENTS
20.1.2. Flashing light extension harness

Manitou TJ 65 2RD T4 S1, TJ 65P 4RD T4 S1 Repair Manual 647783EN

Description

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