Manitou MI 15 G S2 US, MI 18 G S2 US, MI 20 G S2 US, MI 25 G S2 US, MI 30 G S2 US, MI 35 G S2 US Repair Manual 647679EN

Description

• Model List:
  • MI 15 G S2 US
  • MI 18 G S2 US
  • MI 20 G S2 US
  • MI 25 G S2 US
  • MI 30 G S2 US
  • MI 35 G S2 US

• 1. Page de garde / Front page
• 2. _GENERAL AND SAFETY CHARACTERISTICS
• 2.1. FOREWORD
• 2.2. MAINTENANCE POSITION
• 2.3. RULES FOR MAINTENANCE
• 2.4. GENERAL CHARACTERISTICS
• 2.4.1. LUBRICANTS AND FUEL
• 2.5. LOCATION OF NAME AND IDENTIFICATION PLATE
• 2.6. STANDARD TIGHTENING TORQUES
• 2.7. METRIC IMPERIAL UNIT CONVERSION
• 3. _ENGINE
• 3.1. POWER SYSTEM
• 3.2. PETROL ENGINE GK21 GK25 LPG OPERATION
• 3.2.1. STARTING
• 3.2.2. OPERATION
• 3.2.3. LPG ASSEMBLY DIAGRAM
• 3.3. ENGINE COMPONENTS
• 3.4. LPG CARBURETION
• 3.5. INLET EXHAUST
• 3.6. Making safe
• 3.7. REMOVING THE ENGINE COVER
• 3.8. DISASSEMBLING THE RADIATOR
• 3.9. STARTER DISASSEMBLY
• 3.10. HYDRAULIC PUMP REMOVAL
• 3.11. ALTERNATOR DISASSEMBLY
• 3.12. BELT DISASSEMBLY
• 3.13. FAN DISASSEMBLY
• 3.14. REDUCING VALVE VAPORISER DISASSEMBLY
• 3.15. PREPARATION AND SAFETY INSTRUCTIONS
• 3.16. REMOVING ENGINE GK21 GK25
• 3.16.1. Removing the engine cover
• 3.16.2. Disassembling the radiator
• 3.16.3. Wiring removal
• 3.16.4. Reducing valve vaporiser disassembly
• 3.16.5. Exhaust pipe disassembly
• 3.16.6. Separate the engine from the converter
• 3.16.7. Separate the hydraulic pump
• 3.16.8. Handling the engine
• 3.17. Engine GK21 GK25
• 3.18. GAS ENGINE GK21 GK25
• 3.18.1. LPG CARBURETION MAINTENANCE GUIDE
• 3.18.2. GENERAL CHECKS
• 4. _TRANSMISSION
• 4.1. SUMMARY
• 4.1.1. HYDRODYNAMIC POWER TRANSMISSION GEARBOX
• 4.1.1.1. SUMMARY
• 4.1.1.1.1. POWER TRANSMISSION OPERATING PRINCIPLES
• 4.1.1.1.2. OVERVIEW OF THE STRUCTURE
• 4.2. HYDRAULIC TORQUE CONVERTER UNCOUPLING PROCEDURE
• 4.2.1. Assembly procedures
• 4.3. PREPARATION AND SAFETY INSTRUCTIONS
• 4.4. TRANSMISSION REMOVAL
• 4.4.1. Handbrake cable removal
• 4.4.2. Removing the wheels
• 4.4.3. Axle disassembly
• 4.4.4. Converter and motor disconnection
• 4.5. PREPARATION AND SAFETY INSTRUCTIONS
• 4.6. TRANSMISSION REFIT
• 4.7. CAUSES AND SOLUTIONS
• 5. _AXLE
• 5.1. SUMMARY
• 5.1.1. HYDRAULIC POWER STEERING UNIT
• 5.1.2. HYDRAULIC POWER STEERING UNIT
• 5.1.3. STEERING CYLINDER
• 5.2. STEERING SYSTEM DATA
• 5.3. STEERING AXLE TIGHTENING TORQUE
• 5.4. STEERING AXLE
• 5.4.1. WHEEL HUB REMOVAL
• 5.4.2. PIVOT PIN AND STEERING SHAFT REMOVAL
• 5.4.3. PIVOT PIN AND STEERING SHAFT INSTALLATION
• 5.4.4. WHEEL BEARING ADJUSTMENT
• 5.4.5. STEERING CYLINDER REMOVAL AND INSTALLATION
• 5.5. DRIVE AXLE
• 5.6. STEERING AXLE
• 5.7. STEERING CYLINDER
• 5.8. STEERING AXLE ASSEMBLY REMOVAL
• 5.9. STEERING AXLE SHAFT
• 5.10. STEERING SYSTEM INSTALLATION
• 5.11. STEERING AXLE ASSEMBLY INSTALLATION
• 5.12. TROUBLESHOOTING
• 5.12.1. FRONT AXLE
• 5.12.2. STEERING AXLE
• 6. _BRAKE
• 6.1. MASTER CYLINDER STRUCTURE
• 6.2. BRAKE STRUCTURE OF FORKLIFT TRUCK MI 15/20 MI 30/35
• 6.3. BRAKE STRUCTURE OF FORKLIFT TRUCK MI 20/25
• 6.4. ADJUSTING THE INCHING AND BRAKE PEDAL
• 6.5. BRAKE SHOE REPLACEMENT
• 6.6. HANDBRAKE DEVICE
• 6.7. DISASSEMBLING THE FRONT WHEEL BRAKE MI 15/18 MI 30/35
• 6.8. DISASSEMBLING THE FRONT WHEEL BRAKE MI 20/25
• 6.9. REFITTING THE FRONT WHEEL BRAKE MI 15/18 MI 30/35
• 6.10. REPLACE THE BRAKE DRUM
• 6.11. REFITTING THE FRONT WHEEL BRAKE MI 20/25
• 6.12. TROUBLESHOOTING
• 7. _MAST
• 7.1. PRESENTATION OF MASTS
• 7.1.1. SUMMARY
• 7.1.2. HIGH VISIBILITY DUPLEX MAST
• 7.1.3. DUPLEX MAST WITH FREEACTING LIFT AND WITH MAST FOR CONTAINER
• 7.1.4. TRIPLEX MAST WITH FREEACTING LIFT
• 7.2. MAST COMPONENTS LOCATION
• 7.2.1. HIGH VISIBILITY DUPLEX MAST
• 7.2.2. DUPLEX MAST WITH FREEACTING LIFT
• 7.2.3. DUPLEX MAST FOR CONTAINERS
• 7.2.4. TRIPLEX MAST WITH FREEACTING LIFT
• 7.3. MAST CONTROL AND ADJUSTMENT
• 7.3.1. INSPECTION AND ADJUSTMENT
• 7.3.2. TILT ANGLE OF DUPLEX AND TRIPLEX MAST
• 7.3.3. WEIGHT OF MAST FOR BASIC MODEL
• 7.4. REMOVE THE FORKS AND THE MAST
• 7.4.1. REMOVE THE LIFTING CYLINDER
• 7.4.2. REMOVE THE ROLLER
• 7.4.3. REMOVE THE INNER MAST
• 7.4.4. INSPECTION
• 7.5. ASSEMBLY AND ADJUSTMENT
• 7.5.1. LIFTING ROLLER
• 7.5.2. ADJUSTING THE CLEARANCE BETWEEN THE LIFTING ROLLER AND THE MAST
• 7.5.3. CLEARANCE OF THE GUIDE PLATE AND THE METAL PROFILE OF THE MAST
• 7.5.4. MAST REFIT
• 7.6. INITIAL ADJUSTMENT OF THE HEIGHT OF THE LEFT AND RIGHT CYLINDER.
• 7.7. LIFTING CHAIN ADJUSTMENT
• 7.8. FORK ARM SUPPORT CLEARANCE
• 7.9. LIFTING CYLINDER REMOVAL AND INSTALLATION
• 7.9.1. DISASSEMBLY
• 7.10. INSTALLING AND REPLACING THE FAULTY PARTS.
• 7.11. TILTING CYLINDER REMOVAL AND INSTALLATION
• 7.11.1. Removal of parts
• 7.11.2. Install the tilting cylinder after replacing the ring
• 7.12. NOTE ABOUT TROUBLESHOOTING
• 7.13. MAST SECTIONS AND DIAGRAMS
• 7.13.1. LIFTING CYLINDER TYPE A
• 7.13.2. LIFTING CYLINDER TYPE B
• 7.13.3. FREEACTING LIFTING CYLINDER
• 7.14. MAST REMOVAL
• 7.14.1. REMOVE THE FORKS AND THE MAST ASSEMBLY
• 7.15. MAST REFIT
• 7.16. TROUBLESHOOTING
• 8. _HYDRAULICS
• 9. _ELECTRICITY
• 9.1. Main diagram MI 15 to 35 G S2 1st version
• 9.2. Main diagram MI 15 to 35 G S2 New screen version
• 9.3. Control unit MI 15 to 35 G S2
• 10. _DRIVERS CAB
• 11. _FRAME BODYWORK
• 12. _OPTIONS ATTACHMENTS
• 12.1. Optional mini levers
• 12.1.1. Mini lever characteristics and specifications
• 12.1.1.1. Safety notice
• 12.1.1.2. Name plate
• 12.1.2. Hydraulics
• 12.1.2.1. Hydraulic diagram with optional mini levers
• 12.1.2.2. Optional mini lever control valve
• 12.1.3. Electrical diagram
• 12.1.3.1. CODES ON THE ELECTRICAL DIAGRAMS
• 12.1.3.2. Key to diagram with optional mini levers
• 12.1.3.3. Electrical diagram with optional mini levers
• 12.1.3.3.1. Version 2 connectors
• 12.1.4. Location
• 12.1.4.1. Components
• 12.1.4.1.1. Ordering attachments with pin assignment
• 12.1.4.1.2. Emergency stop button with pin assignment
• 12.1.4.1.3. Steering switch with pin assignment
• 12.1.4.1.4. Horn switch with pin assignment
• 12.1.4.1.5. MFA Device wiring harness with pin assignment
• 12.1.5. Control and adjustments
• 12.1.5.1. Removal and assembly
• 12.1.5.1.1. Complete MFA Device
• 12.1.5.1.2. MFA Console
• 12.1.5.1.3. MFA lift truck
• 12.1.5.1.4. Front part of the MFA console
• 12.1.5.1.5. Forward/reverse and height adjustment handle
• 12.1.5.1.6. Fingertip Joystick
• 12.1.5.1.7. Blind cover
• 12.1.5.1.8. Bowden forward/reverse adjustment traction wire
• 12.1.5.1.9. Bowden forward/reverse adjustment traction wire
• 12.1.5.1.10. Bowden height adjustment traction wire
• 12.1.5.1.11. Bowden height adjustment traction wire
• 12.1.5.1.12. Emergency stop button
• 12.1.5.1.13. Steering switch
• 12.1.5.1.14. Horn switch
• 12.1.5.1.15. Armrest
• 12.1.5.1.16. Seat adapter
• 12.1.5.1.17. Lower cover
• 12.1.5.1.18. Lower part with MFA Device wiring harness
• 12.1.6. Troubleshooting
• 12.1.6.1. Potential faults
• 12.1.6.2. Fault location
• 12.1.6.2.1. Diagnosis preconditions for each test
• 12.1.6.2.2. Attachment control inspection
• 12.1.6.2.3. Emergency stop button inspection
• 12.1.6.2.4. Steering switch inspection
• 12.1.6.2.5. Horn switch inspection
• 12.2. OPTIONal Dual Fuel engine
• 12.2.1. Dual Fuel engine characteristics and specifications
• 12.2.1.1. General charasteristics and specifications
• 12.2.2. Dual Fuel engine
• 12.2.2.1. Engine characteristics and specifications
• 12.2.2.1.1. GK21 GK25 Dual fuel engine
• 12.2.3. Dual fuel electrical schematic diagrams
• 12.2.3.1. Electrical schematic diagram
• 12.2.4. Dual Fuel control and adjustment
• 12.2.4.1. Exhaust system control and adjustment
• 12.2.4.1.1. Exhaust system