John Deere PowerTech E 4024 and 5030 OEM Diesel Engines Operator Manual OMRG37673

Description

• Model List:
  • PowerTech E 4024 OEM Diesel Engines
  • PowerTech E 5030 OEM Diesel Engines

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Engine Serial Number Plate
• 1.1.2. Record Engine Serial Number
• 1.1.3. Engine Option Codes
• 1.1.4. Recognize Safety Information
• 1.1.5. Understand Signal Words
• 1.1.6. Follow Safety Instructions
• 1.1.7. Replace Safety Signs
• 1.1.8. Illuminate Work Area Safely
• 1.1.9. Work in Clean Area
• 1.1.10. Use Proper Tools
• 1.1.11. Live With Safety
• 1.1.12. Prevent Machine Runaway
• 1.1.13. Handle Fuel SafelyAvoid Fires
• 1.1.14. Prepare for Emergencies
• 1.1.15. Handle Starting Fluid Safely
• 1.1.16. In Case of Fire
• 1.1.17. Handle Fluids SafelyAvoid Fires
• 1.1.18. Avoid Static Electricity Risk When Refueling
• 1.1.19. Service Machines Safely
• 1.1.20. Wear Protective Clothing
• 1.1.21. Protect Against Noise
• 1.1.22. Handling Batteries Safely
• 1.1.23. Prevent Acid Burns
• 1.1.24. Stay Clear of Rotating Drivelines
• 1.1.25. Install All Guards
• 1.1.26. Practice Safe Maintenance
• 1.1.27. Remove Paint Before Welding or Heating
• 1.1.28. Avoid Heating Near Pressurized Fluid Lines
• 1.1.29. Avoid HighPressure Fluids
• 1.1.30. Do Not Open HighPressure Fuel System
• 1.1.31. Protect Against High Pressure Spray
• 1.1.32. Prevent Battery Explosions
• 1.1.33. Avoid Hot Exhaust
• 1.1.34. Work In Ventilated Area
• 1.1.35. Service Cooling System Safely
• 1.1.36. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Diesel Fuel
• 1.2.2. Supplemental Diesel Fuel Additives
• 1.2.3. Lubricity of Diesel Fuel
• 1.2.4. Handling and Storing Diesel Fuel
• 1.2.5. Biodiesel Fuel
• 1.2.6. Testing Diesel Fuel
• 1.2.7. Fuel Filters
• 1.2.8. Aviation (Jet) Fuels
• 1.2.9. Burner Fuels
• 1.2.10. Minimizing the Effect of Cold Weather on Diesel Engines
• 1.2.11. Diesel Engine Oil
• 1.2.12. Engine Oil and Filter Service Intervals Tier 3 and Stage IIIA OEM Applications
• 1.2.13. Diesel Engine Oil and Filter Service Intervals
• 1.2.14. Mixing of Lubricants
• 1.2.15. Alternative and Synthetic Lubricants
• 1.2.16. Lubricant Storage
• 1.2.17. Oil Filters
• 1.2.18. Diesel Engine Coolant (engine without wet sleeve cylinder liners)
• 1.2.19. Water Quality for Mixing with Coolant Concentrate
• 1.2.20. Operating in Warm Temperature Climates
• 1.2.21. Testing Coolant Freeze Point
• 1.2.22. Disposing of Coolant
• 1.3. Instrument Panels
• 1.3.1. PV101 Instrument Panels
• 1.3.2. PV101 Diagnostic Gauge Using
• 1.3.3. PV101 Diagnostic Gauge Main Menu
• 1.3.4. PV101 Diagnostic Gauge Essential Menus
• 1.3.5. DG14 Diagnostic Gauge Using
• 1.3.6. DG14 Diagnostic Gauge Main Menu
• 1.3.7. DG14 Diagnostic Gauge Essential Menus
• 1.3.8. PV480 Instrument Panel
• 1.3.9. PV480 Diagnostic Gauge Using
• 1.3.10. PV480 Diagnostic Gauge Main Menu
• 1.3.11. PV480 Diagnostic Gauge Essential Menus
• 1.3.12. Main Menu Navigation
• 1.3.13. Engine Configuration Data
• 1.3.14. Accessing Stored Trouble Codes
• 1.3.15. Accessing Active Trouble Codes
• 1.3.16. Engine Shutdown Codes
• 1.3.17. Adjusting Backlighting
• 1.3.18. Adjusting Contrast
• 1.3.19. Selecting Units Of Measurement
• 1.3.20. Setup 1Up Display
• 1.3.21. Setup 4Up Display
• 1.3.22. John Deere PowerSight
• 1.4. Engine Operating Guidelines
• 1.4.1. BreakIn Service
• 1.4.2. Starting the Engine
• 1.4.3. Normal Engine Operation
• 1.4.4. Warming Engine
• 1.4.5. Cold Weather Starting
• 1.4.6. Using a Booster Battery or Charger
• 1.4.7. Avoid Excessive Engine Idling
• 1.4.8. Changing Engine Speed
• 1.4.9. Stopping The Engine
• 1.4.10. Auxiliary Gear Drive Limitations
• 1.4.11. Generator Set (Standby) Applications
• 1.5. Lubrication and Maintenance
• 1.5.1. Required EmissionRelated Information
• 1.5.2. Observe Service Intervals
• 1.5.3. Use Correct Fuels, Lubricants, and Coolant
• 1.5.4. Lubrication and Maintenance Service Interval ChartStandard Industrial Engines
• 1.5.5. Lubrication and Maintenance Service Interval ChartGenerator (Standby) Applications
• 1.6. Lubrication/MaintenanceDaily
• 1.6.1. Daily Prestarting Checks
• 1.7. Lubrication/Maintenance500 Hour/12 Month
• 1.7.1. Changing Engine Oil and Replacing Filter
• 1.7.2. Replacing Fuel Filter Element
• 1.7.3. Cleaning Crankcase Vent Tube
• 1.7.4. Checking Closed Crankcase Vent System (If Equipped)
• 1.7.5. Replace Crankcase Vent Filter (If Equipped)
• 1.7.6. Checking Air Intake System
• 1.7.7. Check Engine Speeds
• 1.7.8. Checking Belt Tensioner Spring Tension and Belt Wear
• 1.7.9. Checking Engine Electrical Ground Connections
• 1.7.10. Servicing Fire Extinguisher
• 1.7.11. Checking Engine Mounts
• 1.7.12. Servicing Battery
• 1.7.13. Checking Cooling System
• 1.7.14. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
• 1.7.15. Testing Diesel Engine Coolant
• 1.7.16. Pressure Testing Cooling System
• 1.8. Lubrication/Maintenance2000 Hour/24 Month
• 1.8.1. Checking Crankshaft Vibration Damper (If Equipped)
• 1.8.2. Flushing and Refilling Cooling System
• 1.8.3. Testing Thermostats Opening Temperature
• 1.9. Service As Required
• 1.9.1. Additional Service Information
• 1.9.2. Do Not Modify Fuel System
• 1.9.3. Adding Coolant
• 1.9.4. PreStart Cleaning Guide
• 1.9.5. Replacing Single Stage Air Cleaner Element
• 1.9.6. Replacing Axial Seal Air Cleaner Filter Element
• 1.9.7. Replacing Radial Seal Air Cleaner Filter Element
• 1.9.8. Replacing Fan and Alternator Belt
• 1.9.9. Checking Fuses
• 1.9.10. Checking Air Compressors (If Equipped)
• 1.9.11. Priming the Fuel Filter
• 1.10. Troubleshooting
• 1.10.1. General Troubleshooting Information
• 1.10.2. Precautions For Welding
• 1.10.3. Precautions for Electrical System When Steam Cleaning Engine
• 1.10.4. Wiring Harness Layout
• 1.10.5. Wiring Diagram Instrument Panel Components
• 1.10.6. Wiring Diagram Instrument Panel Components (Continued)
• 1.10.7. Wiring Diagram Instrument Panel Components (Continued)
• 1.10.8. Engine Troubleshooting
• 1.10.9. Instrument Panel Method for Retrieving Diagnostic Trouble Codes
• 1.10.10. Displaying Of Diagnostic Trouble Codes (DTCs)
• 1.10.11. Listing of Diagnostic Trouble Codes (DTCs)
• 1.10.12. Intermittent Fault Diagnostics (With Electronic Controls)
• 1.10.13. Displaying Diagnostic Gauge Software
• 1.11. Storage
• 1.11.1. Engine Storage Guidelines
• 1.11.2. Preparing Engine for LongTerm Storage
• 1.11.3. Removing Engine from Long Term Storage
• 1.12. Specifications
• 1.12.1. General OEM Engine Specifications
• 1.12.2. Engine Power Rating and Speed Specifications
• 1.12.3. Engine Crankcase Oil Capacities
• 1.12.4. Unified Inch Bolt and Screw Torque Values
• 1.12.5. Metric Bolt and Screw Torque Values
• 1.13. Lubrication and Maintenance Records
• 1.13.1. Using Lubrication and Maintenance Records
• 1.13.2. Daily (Prestarting) Service
• 1.13.3. Hour/12 Month Service
• 1.13.4. Hour/24 Month Service
• 1.13.5. Service as Required
• 1.14. Warranty
• 1.14.1. John Deere Warranty in OEM Applications
• 1.14.2. Emissions Control System Certification Label
• 1.14.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.14.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.15. John Deere Service Literature Available
• 1.15.1. Technical Information
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 20
• 2.6. Section 25
• 2.7. Section 30
• 2.8. Section 35
• 2.9. Section 40
• 2.10. Section 45
• 2.11. Section 50
• 2.12. Section 55
• 2.13. Section 60
• 2.14. Section 65
• 2.15. Section 70
• 2.16. Section 75