Hitachi AH300 Articulated Dump Truck Operator Manual EM872202B

Contents:
COVER
INTROUCTION
TABLE OF CONTENTS
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PRETECT AGAINST NOISE
INSPECT MACHINE
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
PROVIDE SIGNALS FOR INVOLVING MULTIPLE NUMBERS OF MACHINES
DRIVE MACHINE SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID ACCIDENTS FROM BACKING UP
AVOID POWER LINES
UNAUTHORISED MODIFICATIONS OF ROPS AND FOPS
PROTECT AGAINST FLYING DEBERIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY AVOID FIRES
TRANSPORT SAFELY
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
SUPPORT MAINTENANCE PROPERLY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODUCALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BRFORE WELDING OR HEATING
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEM SAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
TYPE PRESSURES
NOISE EMISSION LEVELS
SAFETY SIGNS
ABBREVIATION LIST
CHAPTER 1. SPECIFICATIONS
MACHINE SPECIFICATIONS
MACHINE DIMENSIONS
RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES
RECOMMENDED TORQUE SETTINGS
IMPERIAL SIZES-BS GRADES
SERIAL NUMBER PLATES
CHAPTER 2. OPERATOR CONTROL AND INSTRUMENTS
INTRODUCTION
CONTROL AND INSTRUMENTS
CHAPTER 3. PROCEDURES BEFORE STARTING
SAFETY INSTRUCTIONS
RUNNING -IN INSTRUCTIONS
PROCEDURES BEFORE STARTING
CHAPTER 4. OPERATING INSTRUCTIONS
SAFETY RULES
STARTING THE ENGINE
CHAPTER 5. OPERATING TECHNIQUES
SAFETY RULES
HYDRAULIC RETARDER
TRANSPORT OPERATION
LOADING
UNLOADING
STUCK MACHINE
ROCKING OUT
CHAPTER 6. RECOVERY AND TRANSPORTATION
TOWING
MACHINE LIFTING POINTS
MACHINE TIE-DOWN POINTS
CHAPTER 7. PRE-SERVICE INSTRUCTIONS
SERVICE POSITION
RULES WHEN SERVICING
CHAPTER 8. MAINTENANCE SCHEDULES
MAINTENANCE SCHEDULE IN RUNNING HOURS
CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
TRANSMISSION
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 10. FIRST 100 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
TRANSMISSION
HYDRAULICS
AXLES, DIFFERENTIALS AND FINAL DRIVES
CHAPTER 11. 250 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
AXLES AND CHASSIS
ELECTRICAL
CHAPTER 12. 500 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
AXLES AND CHASSIS
CHAPTER 13. 1000 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTION
ENGINE
TRANSMISSION
HYDRAULICS
PNEUMATICS
LUBRICATION
CHAPTER 14. 2000 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
HYDRAULICS
AXLES AND CHASSIS
LUBRICATION
CHAPTER 15. 3000 HOURS SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
HYDRAULIC
CHAPTER 16. AS REQUIRED SERVICE
INTRODUCTION
SERVICE INSTRUCTIONS
ENGINE
HYDRAULICS
AXLES AND CHASSIS
CHAPTER 17. TROUBLE SHOOTING
INTRODUCTION
ENGINE
TRANSMISSION
AXLES
WHEELS
TYRES
BRAKES
HYDRAULICS
ELECTRICS
REAR FRAME AND CAB TROUBLE SHOOTING
TRANSMISSION CONTROL UNIT ERROR CODES
TABLE OF ERROR CODES
MEASUREMENT OF RESISTANCE AT ACTUATOR/SENSORS AND CABLE
ALPHABETICAL INDEX