Hitachi EX80-5 Excavator Operator Manual EM1C1-NA2-1

Contents:
EX80-5
INTRODUCTION
MACHINE NUMBERS
CONTENTS
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
INSPECT MACHINE
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
INVESTIGATE JOB SITE BEFOREHAND
PROTECT AGAINST FALLING STONES AND DEBRIS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
DRIVE MACHINE SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS
KEEP PERSONNEL CLEAR FROM WORKING AREA
NEVER POSITION BUCKET OVER ANYONE
AVOID UNDERCUTTING
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID POWER LINES
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY ••••AVOID FIRES
SAFETY TRANSPORTING
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING OR HEATING
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEM SAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
SAFETY SIGNS
COMPONENTS NAME
COMPONENTS NAME
OPERATOR’S STATION
CAB FEATURES
FRONT RIGHT PANEL AND RIGHT CONSOLE
MONITOR PANEL
COOLANT TEMPERATURE GAUGE
WARM-UP COMPLETE INDICATOR
FUEL GAUGE
PREHEAT INDICATOR
AIR FILTER RESTRICTION INDICATOR
OVERHEAT INDICATOR
ENGINE OIL PRESSURE INDICATOR
ALTERNATOR INDICATOR
HOUR METER
SWITCH PANEL
AUTO-IDLE SWITCH
E (ECONOMY) MODE SWITCH
BUZZER AND BUZZER STOP SWITCH
WORK LIGHT SWITCH
WORK LIGHT INDICATOR
CAB LIGHT
WIPER SWITCH
TRAVEL ALARM STOP SWITCH
KEY SWITCH
ENGINE CONTROL DIAL
ENGINE STOP KNOB
HORN SWITCH
PILOT CONTROL SHUT-OFF LEVER
FUSE BOX
CAB HEATER
COOLER
AUTO AIR CONDITIONER
CAB HEATER OPERATION
COOLING OPERATION
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE
LEFT CONSOLE
OPERATOR’S STATION
AM/FM RADIO OPERATION
DIGITAL CLOCK SETTING PROCEDURE
CAB DOOR RELEASE LEVER
OPENING UPPER FRONT WINDOWS
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING LOWER FRONT WINDOW
OPENING SIDE WINDOWS
OPENING/CLOSING OVERHEAD WINDOW
EMERGENCY EXIT
ADJUSTING THE SEAT
SEAT BELT
BREAK-IN
OBSERVE ENGINE OPERATION CLOSELY
EVERY EIGHT HOURS OR DAILY
AFTER THE FIRST 50 HOURS
AFTER THE FIRST 100 HOURS
OPERATING THE ENGINE
INSPECT MACHINE DAILY BEFORE STARTING
BEFORE STARTING ENGINE
STARTING THE ENGINE
CHECK INSTRUMENTS AFTER STARTING 3 2 1
USING BOOSTER BATTERIES
STOPPING THE ENGINE
DRIVING THE MACHINE
DRIVE THE MACHINE CAREFULLY
STEERING THE MACHINE USING LEVERS
TRAVEL MODE SWITCH
TRAVEL ALARM
TRAVELING
OPERATING ON SOFT GROUND
RAISE ONE TRACK USING BOOM AND ARM
TOWING MACHINE A SHORT DISTANCE
OPERATING IN WATER OR MUD
PRECAUTIONS FOR TRAVELING ON SLOPES
PARKING THE MACHINE ON SLOPES
PARKING THE MACHINE
OPERATING THE MACHINE
OPERATING THE MACHINE
CONTROL LEVER (HITACHI PATTERN)
CONTROL LEVER (ISO PATTERN)
PILOT CONTROL SHUT-OFF LEVER
Warming-up Operation
Warming-up the Motor and the Cylinders 2
AUTO-IDLE
ENGINE SPEED CONTROL
E (ECONOMY) MODE
PRECAUTIONS FOR OPERATIONS
OPERATE THE MACHINE SAFELY
OPERATING BACKHOE
GRADING OPERATION
FACE SHOVEL OPERATION
AVOID ABUSIVE OPERATION
OPERATING TIPS
SELECT CORRECT TRACK SHOES
SHACKLE HOLE USAGE
OVERNIGHT STORAGE INSTRUCTIONS
OBJECT HANDLING
LONG ARM OPERATION
TRANSPORTING
TRANSPORTING BY ROAD
LOADING/UNLOADING ON A TRUCK
TRANSPORTING MACHINE WITH BLADE
MACHINE LIFTING PROCEDURE
MAINTENANCE
CORRECT MAINTENANCE AND INSPECTION PROCEDURES
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
PREPARE MACHINE FOR MAINTENANCE
HOOD AND ACCESS COVERS
PERIODIC REPLACEMENT OF PARTS
MAINTENANCE GUIDE
A. GREASING
Front Joint Pins
Swing Bearing
Swing Internal Gear
B. ENGINE
Engine Oil Level
Change Engine Oil
Replace Engine Oil Filters
C. TRANSMISSION
Swing Reduction Gear
Travel Reduction Gear
D. HYDRAULIC SYSTEM
INSPECTION AND MAINTENANCE OF HY- DRAULIC EQUIPMENT
Check Hydraulic Oil Level
Drain Hydraulic Tank Sump
Change Hydraulic Oil
Suction Filter Cleaning
Replace Hydraulic Tank Oil Filter
Replace Pilot Oil Filter
Check Hoses and Lines
SERVICE RECOMMENDATIONS FOR HY- DRAULIC FITTINGS
E. FUEL SYSTEM
Drain Fuel Tank Sump
Replace Fuel Filter
Clean Feed Pump Strainer
Bleed Air from Fuel System
Check Fuel Hoses
F. AIR CLEANER
Clean the Air Cleaner Outer Element
Replace the Air Cleaner Outer and Inner Elements 3
G. COOLING SYSTEM
Check Coolant Level
Check and Adjust Fan Belt Tension
Change Coolant
Clean Radiator Interior
Clean Radiator and Oil Cooler Core Outside
Clean Oil Cooler Front Screen
H. ELECTRICAL SYSTEM
Batteries
REPLACE BATTERIES
REPLACING FUSES
I. MISCELLANEOUS
Check Bucket Teeth
Change Bucket
Convert Bucket Connection Into Face Shovel
Adjust the Bucket Linkage
Check and Replace Seat Belt
Check Windshield Washer Fluid Level
Clean and Replace Cooler Filter
Check Track Sag
Adjust Track Sag
Loosen the Track
Tighten the Track
Check the Air Conditioner
Check Injection Nozzle
Retighten Cylinder Head Bolt
Inspect and Adjust Valve Clearance
Check Fuel Injection Timing
Measure Engine Compression Pressure
Check Starter and Alternator
Change Water Pump Grease
Check Tightening Torque of Bolts and Nuts
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
INSTALLING VANDAL-PROOF COVERS
HELP PREVENT CRIME
RECORD IDENTIFICATION NUMBERS
KEEP PROOF OF OWNERSHIP
PARK INDOORS OUT OF SIGHT
WHEN PARKING OUTDOORS
REDUCE VANDALISM
REPORT THEFTS IMMEDIATELY
TROUBLESHOOTING
ENGINE
ELECTRICAL SYSTEM
MODE SELECTION
CONTROL LEVERS
HYDRAULIC SYSTEM
SPECIFICATIONS
SPECIFICATIONS
WORKING RANGES
SHOE TYPES AND APPLICATIONS
BUCKET TYPES AND APPLICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
HYDRAULIC BREAKER
BREAKER OPERATION
PRECAUTIONS FOR BREAKER OPERATION
BREAKER MAINTENANCE
HYDRAULIC CRUSHER
PRECAUTIONS FOR CRUSHER OPERATION
BLADE
PRECAUTIONS FOR BLADE OPERATION
AVOID HITTING BLADE WITH FRONT-END ATTACHMENT
AVOID HITTING BLADE WITH BUCKET
AVOID STRIKING THE BLADE INTO A ROCK
BLADE MAINTENANCE
OFFSET ARM FRONT
PRECAUTIONS FOR OPERATING WITH THE OFFSET FUNCTION
MAINTENANCE
INDEX