Hitachi Zaxis ZX130W 160W 180W 210W Wheel Excavator Operator Manual EMCBB-2-1

Contents:
COVER
INTRODUCTION
MACHINE NUMBERS
MACHINE
VEHICLE IDENTIFICATION NUMBER
ENGINE
HYDRAULIC PUMP
SWING MOTOR
TRAVEL MOTOR
TRANSMISSION
FRONT AXLE
REAR AXLE
CONTENTS
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
INSPECT MACHINE
GENERAL PRECAUTIONS FOR CAB
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
HANDLE STARTING AIDS SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
INVESTIGATE JOB SITE BEFOREHAND
PROTECT AGAINST FALLING STONES AND DEBRIS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
DRIVE MACHINE SAFELY (WORK SITE)
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS
KEEP PERSONNEL CLEAR FROM WORKING AREA
NEVER POSITION BUCKET OVER ANYONE
AVOID UNDERCUTTING
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID POWER LINES
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY －－－－AVOID FIRES
SAFETY TRANSPORTING
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
SUPPORT MAINTENANCE PROPERLY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
PRECAUTIONS FOR WELDING AND GRIND- ING
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID APPLYING HEAT TO LINES CONTAIN- ING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING OR HEATING
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEM SAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only
COMPONENTS NAME
COMPONENTS NAME
CAB FEATURES
STEERING COLUMN CONSOLE
STEERING WHEEL AND HORN SWITCH
FORWARD/REVERSE TRAVEL PEDAL
BRAKE PEDAL
BRAKE OIL PRESSURE GAUGE AND INDI- CATOR
SHIFT LEVER
COMBINATION SWITCH WITH TURN SIGNAL SWITCH, LIGHT AND DIMMER SWITCHES
BRAKE SWITCH
HAZARD LIGHT SWITCH
ABNORMAL TRAVEL MOTOR INDICATOR
WIPER SWITCH
SPEEDOMETER
MONITOR PANEL
COOLANT TEMPERATURE GAUGE
FUEL GAUGE
AUTO-IDLE INDICATOR
AUTO-ACCELERATION INDICATOR
FUEL LEVEL INDICATOR
OVERHEAT INDICATOR
ENGINE OIL PRESSURE INDICATOR
ALTERNATOR INDICATOR
PREHEAT INDICATOR
HYDRAULIC OIL FILTER RESTRICTION INDICATOR (If equipped)
LIQUID CRYSTAL DISPLAY (LCD), DISPLAY SELECTION SWITCH, SET SWITCH
HOUR METER
TRIP METER (TRIP METER 1 AND TRIP METER 2)
ENGINE SPEED
HYDRAULIC OIL TEMPERATURE
TRIP METER FUNCTION
WORK MODE SWITCH
SWITCH PANEL
ENGINE CONTROL DIAL
ENGINE CONTROL MODE SELECTION SWITCH
WORK LIGHT SWITCH
POWER MODE SWITCH
AUTO-IDLE/ACCELERATION SELECTOR
SWITCH PANEL (Optional)
KEY SWITCH
POWER BOOST SWITCH
ATTACHEMENT SWITCH (WHEN OPTIONAL ATTACHMENT IS EQUIPPED)
HORN SWITCH
ATTACHMENT SELECTION SWITCH (OP- TIONAL)
CIGAR LIGHTER
CAB LIGHT
INSTALLING FIRE EXTINGUISHER
FIRST AID KIT
PILOT CONTROL SHUT-OFF LEVER
ENGINE STOP KNOB
SWING LOCK LEVER
FUSE BOX
AUTO AIR CONDITIONER
CAB HEATER OPERATION
COOLING OPERATION
DEFROSTER OPERATION
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE
AUTO AIR CONDITIONER
CAB HEATER OPERATION
COOLING OPERATION
DEFROSTER OPERATION
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE
CAB HEATER (Optional)
CAB HEATER OPERATION
DEFROSTER OPERATION
AM/FM RADIO OPERATION
DIGITAL CLOCK SETTING PROCEDURE
CAB DOOR RELEASE LEVER
OPENING UPPER FRONT WINDOW
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING LOWER FRONT WINDOW
OPENING SIDE WINDOWS
OPENING/CLOSING OVERHEAD WINDOW (Std. Model)
OPENING/CLOSING OVERHEAD WINDOW (Clear Hatch: If Equipped)
EMERGENCY EXIT
ADJUSTING THE SEAT
SEAT WITH A BUILT-IN HEATER (Optional)
ADJUSTING THE AIR-SUSPENSION SEAT (Optional)
SEAT WITH A BUILT-IN HEATER
SEAT BELT
BREAK-IN
OBSERVE ENGINE OPERATION CLOSELY
EVERY 8 HOURS OR DAILY
AFTER THE FIRST 50 HOURS
AFTER THE FIRST 100 HOURS
OPERATING THE ENGINE
INSPECT MACHINE DAILY BEFORE START- ING
BEFORE STARTING ENGINE
STARTING THE ENGINE IN ORDINARY TEM- PERATURE
STARTING IN COLD WEATHER
CHECK INSTRUMENTS AFTER STARTING
USING BOOSTER BATTERIES
STOPPING THE ENGINE
TRAVELING
ENGINE SPEED CONTROL
STOPPING AND RESTARTING WHILE TRAVELING ON A PUBLIC ROAD
INSTRUCTIONS FOR TRAVELING ON A SLOPE
TRAVELING IN WATER OR ON SOFT TERRAIN
EXTRICATION FROM SOFT GROUND
PARKING
EMERGENCY PARKING
OPERATING THE MACHINE
CONTROL LEVER (ISO PATTERN)
PILOT CONTROL SHUT-OFF LEVER
STEERING WHEEL COLUMN
ENGINE SPEED CONTROL
AUTO-IDLE
AUTO ACCELERATION
WORK MODE
POWER BOOST
POWER MODE
ENGINE SPEED CONTROL MODE SELEC- TION SWITCH
PRECAUTIONS FOR OPERATIONS
OPERATE THE MACHINE SAFELY
TRAVELING/OPERATING THE MACHINE ON A SLOPE
PARKING/STOPPING THE MACHINE ON A SLOPE (IN CASE OF EMERGENCY)
RAISING THE MACHINE FRONT USING THE BOOM AND ARM
EXCAVATI ON
FACE SHOVEL OPERATION
AVOID EXCAVATION WHILE STRIKING WITH THE BUCKET TEETH
GRADING
DO NOT USE THE BUCKET INSTEAD OF A HAMMER
AVOID INCREASING DIGGING FORCE FORCIBLY
AVOID USING SWING POWER
EMERGENCY BOOM LOWERING PROCE- DURE (Without hose-rupture safety valve)
EMERGENCY BOOM LOWERING PROCE- DURE (Without hose-rupture safety valve)
OVERNIGHT STORAGE INSTRUCTIONS
TRANSPORTATION
GENERAL TRANSPORTATION HINTS
LOADING/UNLOADING THE MACHINE
TOWING MACHINE
MACHINE LIFTING PROCEDURE
MAINTENANCE
CORRECT MAINTENANCE AND INSPECTION PROCEDURES
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
LAYOUT
MAINTENANCE GUIDE TABLE
PREPARE MACHINE FOR MAINTENANCE
HOOD AND ACCESS COVERS
PERIODIC REPLACEMENT OF PARTS
MAINTENANCE GUIDE
A. GREASING
B. ENGINE
C. TRANSMISSION
D. BRAKE (TRAVELING)
E. TIRE
F. HYDRAULIC SYSTEM
G. FUEL SYSTEM
H. AIR CLEANER
I. COOLING SYSTEM
J. ELECTRICAL SYSTEM
K. MISCELLANEOUS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
TROUBLESHOOTING
SPECIFICATIONS
ZAXIS130W
ZAXIS160W
ZAXIS180W
ZAXIS210W
OPTIONAL ATTACHMENTS AND DEVICES
BLADE AND STABILIZER
MAINTENANCE
ATTACHMENT PEDAL (BREAKER)
PRECAUTIONS FOR BREAKER OPERATION
REPLACEMENT OF HYDRAULIC OIL AND FILTER
ATTACHMENT PEDAL (HYDRAULIC CRUSHER)
PRECAUTIONS FOR CRUSHER OPERA- TION
ELECTRONIC KEY LOCK OPERATION MANUAL
REGISTRATION/REGISTRATION CANCELLATION OF ORDINARY OPERATION KEY
ADDITIONAL REGISTRATION PROCEDURE
REGISTRATION CANCELLATION PROCEDURE
INDEX