Hitachi Zaxis ZX135US-6N 245USLC-6N Hydraulic Excavator Operator Manual ENMDAT-NA1-2

Contents:
ENMDAT-NA1-2
INTRODUCTION
INDEX
CONTENTS
MACHINE NUMBERS
SAFETY
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Inspect Machine
General Precautions for the Cab
Use Handholds and Steps
Adjust the Operator’s Seat
Ensure Safety Before Rising from or Leaving Operator’s Seat
Fasten Your Seat Belt
Move and Operate Machine Safely
Operate Only from Operator’s Seat
Jump Starting
Keep Riders off Machine
Precautions for Operations
Investigate Job Site Beforehand
Install OPG Guard
Restriction of Attachment Installation
Provide Signals for Jobs Involving Multiple Machines
Confirm Direction of Machine to Be Driven
Drive Machine Safely
Avoid Injury from Rollaway Accidents
Avoid Injury from Back-Over and Swing Accidents
Keep People Clear from Working Area
Never Position the Bucket Over Anyone
Avoid Undercutting
Avoid Tipping
Never Undercut a High Bank
Dig with Caution
Operate with Caution
Avoid Power Lines
Precautions for Lightning
Object Handling
Protect Against Flying Debris and Falling Object
Park Machine Safely
Handle Fluids Safely−Avoid Fires
Transport Safely
Practice Safe Maintenance
Warn Others of Service Work
Support Machine Properly
Stay Clear of Moving Parts
Prevent Parts from Flying
Avoid Injury from Attachment Falling Accident
Prevent Burns
Replace Rubber Hoses Periodically
Avoid High-Pressure Fluids
Prevent Fires
Evacuating in Case of Fire
Beware of Exhaust Fumes
Precautions for Welding and Grinding
Avoid Heating Near Pressurized Fluid Lines
Avoid Applying Heat to Lines Containing Flammable Fluids
Precautions for Handling Accumulator and Gas Damper
Remove Paint Before Welding or Heating
Beware of Asbestos and Silica Dust and Other Contamination
Prevent Battery Explosions
Service Air Conditioning System Safely
Handle Chemical Products Safely
Dispose of Waste Properly
Never Ride Attachment
Notes on Aftertreatment Device
Precautions for Communication Terminal
Notes on Protection of Operator’s Station when the Machine Rolls Over
SAFETY SIGNS
NAME OF COMPONENTS
Name of Components
GETTING ON AND OFF THE MACHINE
OPERATOR’S STATION
About Aftertreatment Device
Cab Features
Multi Function Monitor
Default Setting
Basic Screen
How to Use Screens
Displaying Basic Screen
Hour Meter
Clock
Fuel Gauge
DEF/AdBlue® Gauge
DEF/AdBlue® Level Alarm
Coolant Temperature Gauge
Operating Status Icon Display
Security Functions (Optional)
Input Password
Extending Password Duration Time
Alarm Occurrence Screen
Remedy
Urea SCR System Remedy
Aftertreatment Device
Aftertreatment Device Condition Display
Aftertreatment Device Manual Regeneration Request
Manual Regeneration Procedure
Main Menu
Engine Output Restriction Suspend
Urea SCR System Troubleshooting
Air Conditioner
Circulation Air Mode
Air Conditioner ON/OFF
Radio
Work Mode
Attachment Selection
Mail (Optional)
Setting Menu
Date and Time
Time Adjustment
Date Adjustment
Display Mode Setting
Attachment Adjustment
Flow Rate Adjustment
Priority (arm roll-out)
Priority (arm roll-in)
Attachment Name Input
Auto Shut-Down
Auto Shut-Down: ON/OFF
Auto Shut-Down: Setting Time
Aftertreatment Device Regeneration Inhibited
Setting Procedure
Password Change (Optional)
Sub Meter
Rear View Camera Monitor
Rear View Camera ON/OFF
Brightness Adjustment
Language Settings
Lists of Display Language
Unit Selection
Display Item Selection (Rear View Camera OFF)
Main Menu Sequence Change
Information Menu
Operation
Fuel Consumption
Breaker Operation
Attachment Operation
Travel Operation
Actual operation
Maintenance
Remaining Time and Maintenance Interval
Troubleshooting
Monitoring
Switch Panel
Return to Previous Screen Switch (Monitor)
Return to Basic Screen Switch (Monitor)
Selector Knob (Monitor)
Temperature Control Switch/Mode Switch (Air Conditioner)
AUTO/OFF Switch/Fan Switch (Air Conditioner)
AM/FM Selector/Tuning Switch (Radio)
Power Switch/Volume Control Knob (Radio)
Engine Control Dial
Auto-Idle Switch
Travel Mode Switch
Power Mode Switch
Work Light Switch
Wiper/Washer Switch
Numeric Keypad
Switch Panel (for Optional Equipments)
Travel Alarm Deactivation Switch (Optional)
Rear Light Switch (Optional)
Electrical Control Main Switch (Optional)
ON/OFF Operation Switch (Optional)
Key Switch
Power Boost Switch
Horn Switch
Electrical Control Main Switch (Optional)
ON/OFF Operation Switch (Optional)
AUX Function Lever 3
Cigar Lighter
Using Cigar Lighter
Cab Light Switch
Installing Fire Extinguisher (Optional)
Pilot Control Shut-Off Lever
Engine Stop Switch
Fuse Box
Auto Air Conditioner
Features:
Name of Components
Controller Part Name and Function
Cab Heater Operation
Cooling Operation
Defroster Operation
Cool Head/Warm Feet Operation
Tips for Optimal Air Conditioner Usage
For Rapid Cooling
When Windows Become Misty
Off-Season Air Conditioner Maintenance
AM/FM Radio Operation
Controls on the Radio
Tuning Procedure
Station Presetting Procedure
Station Auto-Presetting Procedure
TONE Control
Audio Input (Optional)
Side Monitor (ZX245USLC-6N) (Optional)
Layout
Monitor Operation
Cab Door Release Lever
Opening/Closing and Removing Cab Inside Window
Opening Upper Front Window
Removing and Storing Lower Front Window
Opening Side Window
Opening/Closing Overhead Window (Clear Hatch)
Emergency Exit
Adjusting Operator’s Seat
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat (Optional)
Adjusting Seat Height
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Fore-Aft Position Adjustment of Seat Surface
Angle Adjustment of Seat Surface
Backrest Adjustment
Armrest Adjustment
Console Height Adjustment
Adjusting Procedures
Installation and Adjustment of Mirrors
Seat Belt
Battery Disconnect Switch
Switch Operation
BREAK-IN
Observe Engine Operation Closely
Every 8 Hours or Daily
After the First 50 Hours
After the First 100 Hours
OPERATING THE ENGINE
Inspect Machine Daily Before Starting
Before Starting Engine
Starting the Engine
Check Instruments After Starting
Using Booster Batteries
Stopping the Engine
Engine Auto-Stop in Extremely Low Temperature
DRIVING THE MACHINE
Travel Levers and Pedals
Travel Mode Switch
Travel Alarm (Optional)
Operating on Soft Ground
Raise One Track Using Boom and Arm
Towing Machine a Short Distance
Operating in Water or Mud
Parking the Machine on Slopes
Parking the Machine
OPERATING THE MACHINE
Control Lever (ISO Pattern)
Pilot Control Shut-Off Lever
Warming-Up Operation
Engine Speed Control
Auto-Idle
Auto-Idle ON/OFF
Auto Shut-Down
Aftertreatment Device Manual Regeneration
Work Mode
Power Boost Switch
Power Mode
Operating Backhoe
Shovel
Grading Operation
Do Not Strike the Ground with Bucket Teeth
Avoid Hammer Work
Avoid Abusive Operation
Never Move an Object Sideways with the Bucket
Do Not Use Wide Track Shoes on Rough Ground
Shackle Hole Usage
Pilot Accumulator Functions
How to Lower Boom in Case of Emergency and When Engine Stops
Precautions for After Operations
TRANSPORTING
Transporting by Road
Loading/Unloading on a Trailer
Fastening Machine for Transporting
Unloading
Lifting Machine
MAINTENANCE
Correct Maintenance and Inspection Procedures
Layout
Check the Hour Meter Regularly
Maintenance Guide Table
Preparations for Inspection and Maintenance
Hood and Access Covers
Maintenance Guide
Periodic Replacement of Parts
Kind of Oils
Recommended Engine Oil
List of Consumable Parts
A. Greasing
B. Engine
C. Transmission
D. Hydraulic System
Inspection and Maintenance of Hydraulic Equipment
E. Fuel System
F. Air Cleaner
G. Cooling System
H. Electrical System
Fuse Box
I. Miscellaneous
J. Aftertreatment Device
K. Urea SCR System
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Maintenance Under Special Environmental Conditions
STORAGE
Storing the Machine
TROUBLESHOOTING
Troubleshooting
SPECIFICATIONS
Specifications
ZX135US-6N
Working Ranges (Grouser shoe)
ZX135US-6N
Shoe Types and Applications
ZX135US-6N
Bucket Types and Applications
ZX135US-6N
Specifications
ZX245USLC-6N
Working Ranges (Grouser shoe)
ZX245USLC-6N
Shoe Types and Applications
ZX245USLC-6N
Bucket Types and Applications
ZX245USLC-6N
OPTIONAL ATTACHMENTS AND DEVICES
Using Pad Crawler Shoe
Traveling and Other Cautions
Transporting
Precautions for Transporting Machines with Pad Crawler Shoes
Long Arm Operation – If Equipped
Blade Lever
Avoid Hitting Blade with Front-End Attachment
Blade Maintenance
Specifications
ZX135US-6N with Blade
Working Ranges
ZX135US-6N with Blade
Shoe Types and Applications
ZX135US-6N with Blade
Attachment Pedal (Hydraulic Breaker) (Optional)
Attachment Pedal (Hydraulic Crusher) (Optional)
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
Piping for Breaker and Crusher
Operational Procedures for Stop Valves and Selector Valve.
Secondary Relief Pressure Adjustment
Precautions for Breaker Operation
Change Hydraulic Oil and Replace Full-Flow Filter Element
Precautions for Crusher Operation
Attachment
Allowable Weight Limits of Installed Attachment
Attachment Connection Parts
Precautions for Arm Roll-In/Bucket Roll-In Combined Operation
INDEX