Hitachi Zaxis ZX210F-FE-6N Forestry Excavator Operator Manual OMT390728X19

Contents:
Safety-Safety and Operator Conveniences
Safety and Operator Convenience Features
Safety-General Precautions
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Protect Against Noise
Inspect Machine
General Precautions for Cab
Control Pattern
Prepare for Emergencies
Stay Clear of Moving Parts
Prevent Parts From Flying
Prevent Fires
In Case of Machine Fire
Prevent Burns
Prevent Battery Explosions
Beware of Exhaust Fumes
Beware of Asbestos and Silicon Dust and Other Contamination
Handle Fluids Safely−Avoid Fires
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Avoid Injury from Attachment Falling Accident
Dispose of Waste Properly
Notes for Aftertreatment Device
Precautions for Communication Terminal
Safety-Operating Precautions
Use Handholds and Steps
Fasten Your Seat Belt
Heated and Ventilated Operator’s Seat
Adjust the Operator’s Seat
Ensure Safety Before Rising from or Leaving Operator’s Seat
Operate Only from Operator’s Seat
Prevent Acid Burns
Jump Starting
Install OPG Guard
Keep the Operator Protective Structure (OPS) in Place
Notes on Protection of Operator’s Station when the Machine Rolls Over
Restriction of Attachment Installation
Precautions for Operations
Investigate Job Site Beforehand
Move and Operate Machine Safely
Keep Person Clear from Working Area
Keep Riders off Machine
Provide Signals for Jobs Involving Multiple Machines
Confirm Direction of Machine to be Driven
Drive Machine Safely
Operating on Slopes
Avoid Injury from Rollaway Accidents
Avoid Injury from Back-Over and Swing Accidents
Avoid Tipping
Avoid Undercutting
Avoid Power Lines
Operate with Caution
Never Ride Attachment
Operate Boom With Care
Add and Operate Attachments Safely
Never Undercut a High Bank
Dig with Caution
Object Handling
Protect Against Flying Debris
Precautions for Lightning
Park Machine Safely
Transport Safely
Saw Chain Hazard
Safety-Maintenance Precautions
Practice Safe Maintenance
Warn Others of Service Work
Support Machine Properly
Replace Rubber Hoses Periodically
Precautions for Welding and Grinding
Avoid Heating Near Pressurized Fluid Lines
Avoid Applying Heat to Lines Containing Flammable Fluids
Precautions for Handling Accumulator and Gas Damper
Remove Paint Before Welding or Heating
Service Air Conditioning System Safely
Chain Shot Guard Inspection
Safety-Safety Signs and Other Instructions
Safety Signs and Other Instructions
Operation-Operator’s Station
Pedals, Levers, and Panels
Switch Panel
Switch Panel Functions
Rear Panel
Horn Button
Power Boost Button
Pilot Shutoff Lever
Engine Stop Switch
Left Console
Travel Alarm and Travel Alarm Cancel Switch
Cab Dome Light Switch
Horn Switch-Processor Only
Reversing Fan Switch-If Equipped
Max Speed Program Switch-If Equipped
Hydraulic Oil Tank Pressure Vent Switch-If Equipped
Right Console
Aftertreatment Device Regeneration Switch
Service and Access Lights Switch-If Equipped
Service ADVISORâ„¢ Remote (SAR) Switch
USB Charge Port-If Equipped
Attachment Combo Switch-If Equipped
Cab Heater and Air Conditioner
Selecting Display Between Celsius and Fahrenheit
Operating the AM/FM Radio
Satellite Radio-If Equipped
Hydraulic Oil Level Alarm-If Equipped
Fire Extinguisher Mounting Location
Alternative Exit
Adjusting the Air Suspension Seat
Adjusting the Mechanical Suspension Seat-If Equipped
Adjusting Pilot Control Lever Console Height
Adjusting Pull-Down Sunshades-If Equipped
Side Monitor-If Equipped
Operation-Monitor Operation
Monitor
Monitor Functions
Aftertreatment Indicators Overview
Monitor Start-Up
Main Menu
Main Menu-Alarm List
Main Menu-Air Conditioner
Main Menu-Radio
Main Menu-Setting Menu
Main Menu-Setting Menu-Date and Time
Main Menu-Setting Menu-Attachment Adjustment-Processor Only
Main Menu-Setting Menu-Attachment Name Input
Main Menu-Setting Menu-Auto-Shutdown
Main Menu-Setting Menu-Aftertreatment Device Regeneration Inhibit
Main Menu-Setting Menu-Sub Meter Selection
Main Menu-Setting Menu-Rear View Camera Monitor
Main Menu-Setting Menu-Display Item Selection
Main Menu-Setting Menu-Brightness Adjustment
Main Menu-Setting Menu-Language
Main Menu-Setting Menu-Unit Selection
Main Menu-Setting Menu-Main Menu Sequence Change
Main Menu-Information Menu
Main Menu-Information Menu-Operation
Main Menu-Information Menu-Maintenance
Main Menu-Information Menu-Troubleshooting
Main Menu-Information Menu-Monitoring
Operation-Operating the Machine
Before Starting Work
Operator Ability
Inspect Machine Daily Before Starting
Battery Disconnect Switch
Starting Engine
Cold Weather Start Aid
Cold Weather Warm-Up
Operate Within Machine Limits
Travel Pedals and Levers
Control Levers
Attachment Combo Control Levers-If Equipped
Required Machine Stop Warning
Aftertreatment Device
Aftertreatment Device Regeneration
Selective Catalytic Reduction (SCR) System Overview
Service ADVISORâ„¢ Remote (SAR) Software Delivery Process
Service ADVISORâ„¢ Remote (SAR) Operation
Operating in Water and Mud
Driving Up a Steep or Slippery Slope
Lifting
Lower Boom With Engine Stopped
Parking the Machine
Loading Machine for Transport
Towing-Recovery Procedure
Machine Retrieval
Lifting the Machine
Maintenance-Machine
Required Emission-Related Information
Diesel Fuel
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Supplemental Diesel Fuel Additives
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Exhaust Fluid (DEF) – Use in Selective Catalytic Reduction (SCR) Equipped Engines
Refilling Diesel Exhaust Fluid (DEF) Tank
Testing Diesel Exhaust Fluid (DEF)
Storing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Diesel Engine Oil-Final Tier 4 and Stage IV
Oil Filters
Hydraulic Oil
Swing Gear Case and Travel Gear Case Oils
Pump Drive Gear Case Oil
Cab Tilt Oil-Rear Entry Cab Only
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
Diesel Engine Coolant
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Maintenance-Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Open Access Doors for Service
Open Engine Cover for Service
Cab Tilting Procedure-Rear Entry Cab Only
Fuel Tank
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Maintenance-As Required
Remove and Clean Fuel Tank Inlet Screen
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen
Clean Cab Fresh Air and Cab Recirculating Air Filters
Check and Adjust Track Sag
Clean Rear Camera Lens-If Equipped
Clean Radiator Air Inlet Screens
Clean Auxiliary Hydraulic Cooler Screen-If Equipped
Lubricate Door Hinges
Check Windshield Washer Fluid Level-If Equipped
Clean and Tighten Battery Terminals
Replace High-Pressure Supply Filter-If Equipped
Replace Case Drain Filter-If Equipped
Maintenance-Every 10 Hours or Daily
Check Engine Oil Level
Check Engine Coolant Level
Check Hydraulic Tank Oil Level
Drain Water and Sediment From Fuel Tank Sump
Drain Primary Fuel Filter and Water Separator
Lubricate Front End Pin Joints
Lubricate Working Tool Pivots-If Equipped
Maintenance-Initial Service-50 Hours
Check and Adjust Fan Belt Tension
Maintenance-Every 50 Hours or Weekly
Lubricate Swing Bearing
Maintenance-Every 100 Hours
Inspect and Re-Torque Track Hardware
Maintenance-Every 250 Hours
Check Swing Gear Case Oil Level
Drain Water and Sediment From Hydraulic Tank
Check Pump Drive Gear Case Oil Level
Check Hybrid Battery Electrolyte Level-If Equipped
Check Travel Gear Case Oil Level
Check and Adjust Fan Belt Tension
Clean Primary Air Cleaner Element
Take Engine Oil Sample
Maintenance-Every 500 Hours
Lubricate Swing Bearing Gear
Check Air Intake Hoses
Drain and Refill Engine Oil and Replace Filter
Check Cab Tilt Oil Level-Rear Entry Cab Only
Clean Cooler Inlet Screen
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler
Take Fluid Samples
Maintenance-Every 1000 Hours
Drain and Refill Swing Gear Case Oil
Replace Hydraulic Tank Oil Filter
Replace Pilot Oil Filter
Replace Primary Fuel Filter and Water Separator
Replace Final Fuel Filter
Drain and Refill Pump Drive Gear Case Oil
Check and Adjust Engine Valve Lash
Replace Fuel Tank Breather
Check Coolant Condition
Maintenance-Every 1500 Hours
Replace Air Cleaner Elements
Maintenance-Every 2000 Hours
Drain and Refill Travel Gear Case Oil
Maintenance-Every 4000 Hours
Drain, Flush, and Refill Engine Cooling System
Maintenance-Every 4500 Hours
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Maintenance-Every 5000 Hours
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen
Replace Hydraulic Tank Cap Breather Element
Drain and Refill Cab Tilt Oil-Rear Entry Cab Only
Miscellaneous-Machine
Clean Machine Regularly
Bleed Fuel System
Bleed Hydraulic System
Inspect and Clean Polycarbonate Windows
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling, Checking, and Servicing Batteries Carefully
Using Battery Charger
Using Booster Batteries-24-Volt System
Replacing Batteries
Welding on Machine
Keep Electronic Control Unit Connectors Clean
Adding 12-Volt Accessories
JDLinkâ„¢ Machine Monitoring System (MMS)-If Equipped
Replacing Fuses
Fluid Sampling Test Ports
Keep ROPS Installed Properly
Tool Mounting Provisions-If Equipped
Replacing Bucket Teeth-If Equipped
Replacing Bucket Tooth Tip-Heavy-Duty Bucket-If Equipped
Replacing Bucket Teeth-TK Series-If Equipped
Removing the Bucket-If Equipped
Inspect Seat Belt
Replacing Seat Belt
Track Sag General Information
Check Track Shoe Hardware
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Miscellaneous-Operational Checkout
Operational Checkout
Diagnostic Trouble Code Check
Operational Checks-Key Switch Off, Engine Off Checks
Operational Checks-Key Switch On, Engine Off Checks
Operational Checks-Key Switch On, Engine On Checks
Miscellaneous-Troubleshooting
Troubleshooting Procedure
Engine
Hydraulic System
Front Attachments Electrical Controls
Electrical System
Software Update
Miscellaneous-Storage
Prepare Machine for Storage
Monthly Storage Procedure
Preparing Engine for Long-Term Storage
Removing Engine From Long-Term Storage
Miscellaneous-Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Number
Record Hydraulic Pump Serial Number
Keep Proof of Ownership
Keep Machines Secure
Miscellaneous-Specifications
Engine Specifications
Drain and Refill Capacities
Forestry Excavator Machine Specifications
Processor Machine Specifications
Forestry Excavator Working Ranges
Processor Working Ranges
Forestry Excavator Lift Capacity-Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in)
Forestry Excavator Lift Capacity-Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in)
Forestry Excavator Lift Capacity-Undercarriage: 2790 mm (9 ft 2 in)
Forestry Excavator Lift Capacity-Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in)
Processor Lift Capacity-Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in)
Processor Lift Capacity-Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in)
Processor Lift Capacity-Undercarriage: 2790 mm (9 ft 2 in)
Processor Lift Capacity-Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in)