Hitachi Zaxis ZX75US-A Excavator Operator Manual EM1CG-NA1-2

Contents:
EM1CG-NA1-2
INTRODUCTION
MACHINE NUMBERS
CONTENTS
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
INSPECT MACHINE
GENERAL PRECAUTIONS FOR CAB
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
HANDLE STARTING AIDS SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
INVESTIGATE JOB SITE BEFOREHAND
PROTECT AGAINST FALLING STONES AND
DEBRIS
PROVIDE SIGNALS FOR JOBS INVOLVING
MULTIPLE NUMBERS OF MACHINES
CONFIRM DIRECTION OF MACHINE TO BE
DRIVEN
DRIVE MACHINE SAFELY
AVOID INJURY FROM ROLLAWAY
ACCI-DENTS
AVOID INJURY FROM BACK-OVER AND
SWING ACCIDENTS
KEEP PERSON CLEAR FROM WORKING
AREA
NEVER POSITION BUCKET OVER ANYONE
AVOID UNDERCUTTING
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID POWER LINES
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY－AVOID FIRES
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
PRECAUTIONS FOR WELDING AND GRINDING
AVOID HEATING NEAR PRESSURIZED FLUID
LINES
AVOID APPLYING HEAT TO LINES CONTAINING
FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING OR
HEATING
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEM
SAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
SAFETY SIGNS
COMPONENTS NAME
COMPONENTS NAME
OPERATOR’S STATION
CAB FEATURES
MONITOR PANEL
COOLANT TEMPERATURE GAUGE
FUEL GAUGE
AUTO-IDLE INDICATOR
FUEL LEVEL INDICATOR
AIR FILTER RESTRICTION INDICATOR
OVERHEAT INDICATOR
ENGINE OIL PRESSURE INDICATOR
ALTERNATOR INDICATOR
PREHEAT INDICATOR
HYDRAULIC OIL FILTER RESTRICTION
INDICATOR – IF EQUIPPED
LIQUID CRYSTAL DISPLAY (LCD)
DISPLAY SELECTION SWITCH
HOUR METER
TRIP METER 1 AND TRIP METER 2
SET SWITCH
SWITCH PANEL
ENGINE CONTROL DIAL
AUTO-IDLE SWITCH
POWER MODE SWITCH
TRAVEL MODE SWITCH
WORK LIGHT SWITCH
WIPER/WASHER SWITCH
SWITCH PANEL (Optional)
KEY SWITCH
HORN SWITCH
CIGAR LIGHTER
12-V POWER SOURCE
CAB LIGHT
INSTALLING FIRE EXTINGUISHER
PILOT CONTROL SHUT-OFF LEVER
ENGINE STOP KNOB
FUSE BOX
AIR CONDITIONER OPERATION
CAB HEATER OPERATION
COOLING OPERATION
DEFROSTER OPERATION
TIPS FOR OPTIMAL AIR CONDITIONER USAGE
CAB HEATER OPERATION
CAB HEATER OPERATION
DEFROSTER OPERATION
AM/FM RADIO OPERATION
DIGITAL CLOCK SETTING PROCEDURE
CAB DOOR RELEASE LEVER
OPENING UPPER FRONT WINDOW
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING LOWER FRONT
WINDOW
OPENING SIDE WINDOWS
OPENING/CLOSING OVERHEAD WINDOW
EMERGENCY EXIT
ADJUSTING THE SEAT – IF EQUIPPED
ADJUSTING CONSOLE HEIGHT
SEAT BELT
BREAK-IN
OBSERVE ENGINE OPERATION CLOSELY
EVERY EIGHT HOURS OR DAILY
A
FTER THE FIRST 50 HOURS
A
FTER THE FIRST 100 HOURS
OPERATING THE ENGINE
INSPECT MACHINE DAILY BEFORE STARTING
BEFORE STARTING ENGINE
STARTING THE ENGINE
STARTING IN COLD WEATHER
CHECK INSTRUMENTS AFTER STARTING
USING BOOSTER BATTERIES
STOPPING THE ENGINE
DRIVING THE MACHINE
DRIVE THE MACHINE CAREFULLY
STEERING THE MACHINE USING PEDALS
STEERING THE MACHINE USING LEVERS
TRAVEL MODE SWITCH
T
RAVEL ALARM
TRAVELING
OPERATING ON SOFT GROUND
RAISE ONE TRACK USING BOOM AND ARM
TOWING MACHINE A SHORT DISTANCE
OPERATING IN WATER OR MUD
PRECAUTIONS FOR TRAVELING ON SLOPES
PARKING THE MACHINE ON SLOPES
PARKING THE MACHINE
OPERATING THE MACHINE
HORN
CONTROL LEVER (ISO PATTERN)
CONTROL LEVER (HITACHI PATTERN)
PILOT CONTROL SHUT-OFF LEVER
ENGINE SPEED CONTROL
AUTO-IDLE
POWER MODE
PRECAUTIONS FOR OPERATIONS
OPERATE THE MACHINE SAFELY
OPERATING BACKHOE
GRADING OPERATION
FACE SHOVEL OPERATION
AVOID ABUSIVE OPERATION
OPERATING TIPS
SELECT CORRECT TRACK SHOES
SHACKLE HOLE USAGE
OVERNIGHT STORAGE INSTRUCTIONS
OBJECT HANDLING – IF EQUIPPED
TRANSPORTING
TRANSPORTING BY ROAD
LOADING/UNLOADING ON A TRAILER
MACHINE LIFTING PROCEDURE
MAINTENANCE
CORRECT MAINTENANCE AND INSPECTION
PROCEDURES
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
PREPARE MACHINE FOR MAINTENANCE
MAINTENANCE GUIDE TABLE
HOOD AND ACCESS COVERS
USE ELECTRICAL OUTLET
MAINTENANCE GUIDE
A. GREASING
B. ENGINE
C. TRANSMISSION
D. HYDRAULIC SYSTEM
E. FUEL SYSTEM
F. AIR CLEANER
G. COOLING SYSTEM
H. ELECTRICAL SYSTEM
I. MISCELLANEOUS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
TROUBLESHOOTING
ENGINE
ELECTRICAL SYSTEM
MODE SELECTION
CONTROL LEVERS
HYDRAULIC SYSTEM
SPECIFICATIONS
SPECIFICATIONS
WORKING RANGES
SHOE TYPES AND APPLICATIONS
BUCKET TYPES AND APPLICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
BLADE LEVER
PRECAUTIONS FOR BLADE OPERATION
AVOID HITTING BLADE WITH FRONT-END
ATTACHMENT
AVOID HITTING BLADE WITH BUCKET
AVOID STRIKING THE BLADE INTO A ROCK
SPECIFICATIONS (with Blade)
WORKING RANGES (with Blade)
SHOE TYPES AND APPLICATIONS (with Blade)
BREAKER OPERATION
PRECAUTIONS FOR BREAKER OPERATION
HYDRAULIC CRUSHER
PRECAUTIONS FOR CRUSHER OPERATION