John Deere 332 CT332 Skid Steer Compact Track Loader Operation Test Technical Manual TM2211 26MAR19

Details:

General Information
Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator’s Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating or Traveling On Public Roads
Add and Operate Attachments Safely
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Diagnostic Trouble Codes (DTCs)
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes—Standard Controls
F9D0 — Coolant Temperature Sensor Input at 0 Volts
Coolant Temperature Sensor Input at 0 Volts Diagnostic Procedure
F9D5 — Coolant Temperature Sensor Input at 5 Volts
Coolant Temperature Sensor Input at 5 Volts Diagnostic Procedure
F965 — Fuel Level Sensor Input at 5 Volts
Fuel Level Sensor Input at 5 Volts Diagnostic Procedure
F974 — Alternator Voltage Out of Range High
Alternator Voltage Out of Range High Diagnostic Procedure
F980 — Hydraulic Oil Temperature Sensor Input at 0 Volts
Hydraulic Oil Temperature Sensor Input at 0 Volts Diagnostic Procedure
F985 — Hydraulic Oil Temperature Sensor Input at 5 Volts
Hydraulic Oil Temperature Sensor Input at 5 Volts Diagnostic Procedure
F9P8 — Park Brake Output Open or Shorted to Power
Park Brake Output Open or Shorted to Power Diagnostic Procedure
F9P9 — Park Brake Output Shorted to Ground
Park Brake Output Shorted to Ground Diagnostic Procedure
F9H8 — Hydraulic Output Open or Hydraulic Output Shorted to Power
Hydraulic Output Open or Hydraulic Output Shorted to Power Diagnostic Procedure
F9H9 — Hydraulic Output Shorted to Ground
Hydraulic Output Shorted to Ground Diagnostic Procedure
F9J8 — Glow Plug Relay Output Open or Shorted to Power
Glow Plug Relay Output Open or Shorted to Power Diagnostic Procedure
F9J9 — Glow Plug Relay Output Shorted to Ground
Glow Plug Relay Output Shorted to Ground Diagnostic Procedure
F9K8 — Auto Shutdown Relay Output Open or Shorted to Power
Auto Shutdown Relay Output Open or Shorted to Power Diagnostic Procedure
F9K9 — Auto Shutdown Relay Output Shorted to Ground
Auto Shutdown Relay Output Shorted to Ground Diagnostic Procedure
F9M9 — Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground
Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground Diagnostic Procedure
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes—EH Controls
000070.02 — Park Brake Release Input Erratic or Bad Data
Park Brake Release Input Erratic or Bad Data Diagnostic Procedure
000070.04 — Park Brake Release Input Out of Range Low
Park Brake Release Input Out of Range Low Diagnostic Procedure
000096.03 — Fuel Level Sensor Out of Range High
Fuel Level Sensor Out of Range High Diagnostic Procedure
000096.04 — Fuel Level Sensor Out of Range Low
Fuel Level Sensor Out of Range Low Diagnostic Procedure
000100.01 — Engine Oil Pressure Data Below Normal
Engine Oil Pressure Data Below Normal Diagnostic Procedure
000100.03 — Engine Oil Pressure Out of Range High
Engine Oil Pressure Out of Range High Diagnostic Procedure
000107.00 — Engine Air Filter Switch Data Above Normal
Engine Air Filter Switch Data Above Normal Diagnostic Procedure
000107.03 — Engine Air Filter Switch Out of Range High
Engine Air Filter Switch Out of Range High Diagnostic Procedure
000110.00 — Engine Coolant Temperature Data Above Normal
Engine Coolant Temperature Data Above Normal Diagnostic Procedure
000110.03 — Engine Coolant Temperature Out of Range High
Engine Coolant Temperature Out of Range High Diagnostic Procedure
000110.04 — Engine Coolant Temperature Out of Range Low
Engine Coolant Temperature Out of Range Low Diagnostic Procedure
000158.00 — System Voltage Data Above Normal
System Voltage Data Above Normal Diagnostic Procedure
000158.01 — System Voltage Data Below Normal
System Voltage Data Below Normal Diagnostic Procedure
000162.04 — 2-Speed Switch Input Out of Range Low
2-Speed Switch Input Out of Range Low Diagnostic Procedure
000676.05 — Glow Plug Relay Output Out of Range Low
Glow Plug Relay Output Out of Range Low Diagnostic Procedure
000676.06 — Glow Plug Relay Output Out of Range High
Glow Plug Relay Output Out of Range High Diagnostic Procedure
000920.05 — Alarm Output Out of Range Low
Alarm Output Out of Range Low Diagnostic Procedure
000920.06 — Alarm Output Out of Range High
Alarm Output Out of Range High Diagnostic Procedure
001347.05 — Fuel Valve Relay Output Out of Range Low
Fuel Valve Relay Output Out of Range Low Diagnostic Procedure
001347.06 — Fuel Valve Relay Output Out of Range High
Fuel Valve Relay Output Out of Range High Diagnostic Procedure
001504.04 — Seat Switch Input Out of Range Low
Seat Switch Input Out of Range Low Diagnostic Procedure
001508.00 — Hydraulic Oil Temperature Data Above Normal
Hydraulic Oil Temperature Data Above Normal Diagnostic Procedure
001508.03 — Hydraulic Oil Temperature Out of Range High
Hydraulic Oil Temperature Out of Range High Diagnostic Procedure
001508.04 — Hydraulic Oil Temperature Out of Range Low
Hydraulic Oil Temperature Out of Range Low Diagnostic Procedure
001550.05 — AC Compressor Clutch Output Out of Range Low
AC Compressor Clutch Output Out of Range Low Diagnostic Procedure
001550.06 — AC Compressor Clutch Output Out of Range High
AC Compressor Clutch Output Out of Range High Diagnostic Procedure
001713.00 — Hydraulic Filter Restriction Switch Data Above Normal
Hydraulic Filter Restriction Switch Data Above Normal Diagnostic Procedure
001713.03 — Hydraulic Oil Filter Out of Range High
Hydraulic Oil Filter Out of Range High Diagnostic Procedure
001856.04 — Seat Belt Switch Input Out of Range Low
Seat Belt Switch Input Out of Range Low Diagnostic Procedure
002228.09 — No HCU Data on CAN Bus Abnormal Data Range
No HCU Data on CAN Bus Abnormal Data Range Diagnostic Procedure
003413.04 — Door Switch Input Out of Range Low
Seat Switch Input Out of Range Low Diagnostic Procedure
003597.03 — 5 Volt Sensor Supply 1 Out of Range High
5 Volt Sensor Supply 1 Out of Range High Diagnostic Procedure
003597.04 — 5 Volt Sensor Supply 1 Out of Range Low
5 Volt Sensor Supply 1 Out of Range Low Diagnostic Procedure
520194.13 — Machine Model ID Wrong or Missing Calibrate Error
520850.04 — Over Ride Switch Input Out of Range Low
Over Ride Switch Input Out of Range Low Diagnostic Procedure
521050.04 — Aux Flow On-Off Switch Input Out of Range Low
Aux Flow On-Off Switch Input Out of Range Low—EH Control Machines
522379.05 — Park Brake Release Output Out of Range Low
Park Brake Release Output Out of Range Low Diagnostic Procedure
522379.06 — Park Brake Release Output Out of Range High
Park Brake Release Output Out of Range High Diagnostic Procedure
522398.02 — Park Brake Run Switch Input Erratic or Bad Data
Park Brake Release Input Erratic or Bad Data Diagnostic Procedure
522398.04 — Park Brake Run Switch Input Out of Range Low
Park Brake Release Input Out of Range Low Diagnostic Procedure
523217.06 — Hydraulic Valve Power 3 to HCU Out of Range High
Hydraulic Valve Power 3 to HCU Out of Range High Diagnostic Procedure
523218.06 — Propel Valve Power 2 to HCU Out of Range High
Propel Valve Power 2 to HCU Out of Range High Diagnostic Procedure
523219.06 — Hydraulic Valve Power 1 to HCU Out of Range High
Hydraulic Valve Power 1 to HCU Out of Range High Diagnostic Procedure
523693.03 — Aux Hyd Channel 1 Input Out of Range High
Aux Hyd Channel 1 Input Out of Range High Diagnostic Procedure
523693.04 — Aux Hyd Channel 1 Input Out of Range Low
Aux Hyd Channel 1 Input Out of Range Low Diagnostic Procedure
523694.03 — Aux Hyd Channel 2 Input Out of Range High
Aux Hyd Channel 2 Input Out of Range High Diagnostic Procedure
523694.04 — Aux Hyd Channel 2 Input Out of Range Low
Aux Hyd Channel 2 Input Out of Range Low Diagnostic Procedure
523694.12 — Aux Hyd Channel 2 Input Device Fault
Aux Hyd Channel 2 Input Device Fault Diagnostic Procedure
523917.05 — Two Speed Output Out of Range Low
Two Speed Output Out of Range Low Diagnostic Procedure
523917.06 — Two Speed Output Out of Range High
Two Speed Output Out of Range High Diagnostic Procedure
523935.05 — Aux Hyd Extend Output Out of Range Low
Aux Hyd Extend Output Out of Range Low Diagnostic Procedure
523935.06 — Aux Hyd Extend Output Out of Range High
Aux Hyd Extend Output Out of Range High Diagnostic Procedure
523941.05 — Aux Hyd Retract Output Out of Range Low
Aux Hyd Extend Output Out of Range Low Diagnostic Procedure
523941.06 — Aux Hyd Retract Output Out of Range High
Aux Hyd Retract Output Out of Range High Diagnostic Procedure
524225.04 — Remote Start Input Out of Range Low
Remote Start Input Out of Range Low Diagnostic Procedure
524264.11 — Checksum Error Unknown Fault
Checksum Error Unknown Fault Diagnostic Procedure
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
000091.03 — Throttle Sensor Out of Range High
000091.03—Throttle Sensor Out of Range High Diagnostic Procedure
000091.04 — Throttle Sensor Out of Range Low
000091.04—Throttle Sensor Out of Range Low Diagnostic Procedure
000091.16 — Throttle Sensor Moderately High Value
000091.16—Throttle Sensor Moderately High Value Diagnostic Procedure
000091.18 — Throttle Sensor Moderately Low Value
000091.18—Throttle Sensor Moderately Low Value Diagnostic Procedure
000168.03 — Unswitched Power Input Out of Range High
Unswitched Power Input Out of Range High Diagnostic Procedure
000168.04 — Unswitched Power Input Out of Range Low
Unswitched Power Input Out of Range Low Diagnostic Procedure
000190.12 — Engine Speed Sensor Device Fault
Engine Speed Sensor Device Fault Diagnostic Procedure
000237.02 — Vehicle Identification Erratic or Bad Data
001594.00 — Left Speed Sensor Input Data Above Normal
Left Speed Sensor Input Data Above Normal Diagnostic Procedure
001594.01 — Left Speed Sensor Input Data Below Normal
Left Speed Sensor Input Data Below Normal Diagnostic Procedure
001594.02 — Left Speed Sensor Input Erratic or Bad Data
Left Speed Sensor Input Erratic or Bad Data Diagnostic Procedure
001594.14 — Left Speed Sensor Input
Left Speed Sensor Input Diagnostic Procedure
001595.00 — Right Speed Sensor Input Data Above Normal
Right Speed Sensor Input Data Above Normal Diagnostic Procedure
001595.01 — Right Speed Sensor Input Data Below Normal
Right Speed Sensor Input Data Below Normal Diagnostic Procedure
001595.14 — Right Speed Sensor Input
Right Speed Sensor Input Diagnostic Procedure
002201.09 — Right Joystick CAN Data Abnormal Data Rate
Right Joystick CAN Data Abnormal Data Rate Diagnostic Procedure
002213.09 — Left Joystick CAN Data Abnormal Data Rate
Left Joystick CAN Data Abnormal Data Rate Diagnostic Procedure
002392.05 — Backup Alarm Output Out of Range Low
Backup Alarm Output Out of Range Low Diagnostic Procedure
002660.07 — Right Joystick X-axis Mechanical Fault
Right Joystick Mechanical Fault Diagnostic Procedure
002661.07 — Right Joystick Y-axis Mechanical Fault
Right Joystick Mechanical Fault Diagnostic Procedure
002697.07 — Left Joystick Mechanical Fault
Left Joystick Mechanical Fault Diagnostic Procedure
002698.07 — Left Joystick Mechanical Fault
Left Joystick Mechanical Fault Diagnostic Procedure
003597.03 — 5 Volt Sensor Supply 1 Out of Range High
5 Volt Sensor Supply 1 Out of Range High Diagnostic Procedure
003597.04 — 5 Volt Sensor Supply 1 Out of Range Low
5 Volt Sensor Supply 1 Out of Range Low Diagnostic Procedure
003597.03 — 5 Volt Sensor Supply 2 Out of Range High
5 Volt Sensor Supply 2 Out of Range High Diagnostic Procedure
003597.04 — 5 Volt Sensor Supply 2 Out of Range Low
5 Volt Sensor Supply 2 Out of Range Low Diagnostic Procedure
520652.05 — Bucket Curl Solenoid Current Out of Range Low
Bucket Curl Solenoid Current Out of Range Low Diagnostic Procedure
520652.06 — Bucket Curl Solenoid Current Out of Range High
Bucket Curl Solenoid Current Out of Range High Diagnostic Procedure
520652.16 — Bucket Curl Solenoid Current Moderately High Value
Bucket Curl Solenoid Current Moderately High Value Diagnostic Procedure
520653.05 — Bucket Dump Solenoid Current Out of Range Low
Bucket Dump Solenoid Current Out of Range Low Diagnostic Procedure
520653.06 — Bucket Dump Solenoid Current Out of Range High
Bucket Dump Solenoid Current Out of Range High Diagnostic Procedure
520653.16 — Bucket Dump Solenoid Current Moderately High Value
Bucket Dump Solenoid Current Moderately High Value Diagnostic Procedure
520849.04 — Float Switch Input Out of Range Low
Float Switch Input Out of Range Low Diagnostic Procedure
522447.05 — Right Pump Fwd Sol Current Out of Range Low
Right Pump Fwd Sol Current Out of Range Low Diagnostic Procedure
522447.06 — Right Pump Fwd Sol Current Out of Range High
Right Pump Fwd Sol Current Out of Range High Diagnostic Procedure
522447.16 — Right Pump Fwd Sol Current Moderately High Value
Right Pump Fwd Sol Current Moderately High Value Diagnostic Procedure
522448.05 — Right Pump Rev Sol Current Out of Range Low
Right Pump Rev Sol Current Out of Range Low Diagnostic Procedure
522448.06 — Right Pump Rev Sol Current Out of Range High
Right Pump Rev Sol Current Out of Range High Diagnostic Procedure
522448.16 — Right Pump Rev Sol Current Moderately High Value
Right Pump Rev Sol Current Moderately High Value Diagnostic Procedure
522449.05 — Left Pump Rev Sol Current Out of Range Low
Left Pump Rev Sol Current Out of Range Low Diagnostic Procedure
522449.06 — Left Pump Rev Sol Current Out of Range High
Left Pump Rev Sol Current Out of Range High Diagnostic Procedure
522449.16 — Left Pump Rev Sol Current Moderately High Value
Left Pump Rev Sol Current Moderately High Value Diagnostic Procedure
522450.05 — Left Pump Fwd Sol Current Out of Range Low
Left Pump Fwd Sol Current Out of Range Low Diagnostic Procedure
522450.06 — Left Pump Fwd Sol Current Out of Range High
Left Pump Fwd Sol Current Out of Range High Diagnostic Procedure
522450.16 — Left Pump Fwd Sol Current Moderately High Value
Left Pump Fwd Sol Current Moderately High Value Diagnostic Procedure
523217.03 — Hydraulic Valve Power 3 to HCU Out of Range High
Hydraulic Valve Power 3 to HCU Out of Range High Diagnostic Procedure
523217.04 — Hydraulic Valve Power 3 to HCU Out of Range Low
Hydraulic Valve Power 3 to HCU Out of Range Low Diagnostic Procedure
523218.03 — Propel Valve Power 2 to HCU Out of Range High
Propel Valve Power 2 to HCU Out of Range High Diagnostic Procedure
523218.04 — Propel Valve Power 2 to HCU Out of Range Low
Propel Valve Power 2 to HCU Out of Range Low Diagnostic Procedure
523219.03 — Hydraulic Valve Power 1 to HCU Out of Range High
Hydraulic Valve Power 1 to HCU Out of Range High Diagnostic Procedure
523219.04 — Hydraulic Valve Power 1 to HCU Out of Range Low
Hydraulic Valve Power 1 to HCU Out of Range Low Diagnostic Procedure
523411.05 — Boom Down Solenoid Current Out of Range Low
Boom Down Solenoid Current Out of Range Low Diagnostic Procedure
523411.06 — Boom Down Solenoid Current Out of Range High
Boom Down Solenoid Current Out of Range High Diagnostic Procedure
523411.16 — Boom Down Solenoid Current Moderately High Value
Boom Down Solenoid Current Moderately High Value Diagnostic Procedure
523414.05 — Boom Up Solenoid Current Out of Range Low
Boom Up Solenoid Current Out of Range Low Diagnostic Procedure
523414.06 — Boom Up Solenoid Current Out of Range High
Boom Up Solenoid Current Out of Range High Diagnostic Procedure
523414.16 — Boom Up Solenoid Current Moderately High Value
Boom Up Solenoid Current Moderately High Value Diagnostic Procedure
523426.05 — Hyd Port Lock Solenoid Current Out of Range Low
Hyd Port Lock Solenoid Current Out of Range Low Diagnostic Procedure
523426.06 — Hyd Port Lock Solenoid Current Out of Range High
Hyd Port Lock Solenoid Current Out of Range High Diagnostic Procedure
524264.11 — Checksum Error Unknown Fault
Checksum Error Unknown Fault Diagnostic Procedure
Left Joystick Controller (JSL)
Left Joystick Controller (JSL) Diagnostic Trouble Codes
002697.03 — Left Joystick X-axis Out of Range High
Left Joystick X-axis Out of Range High Diagnostic Procedure
002697.04 — Left Joystick X-axis Out of Range Low
Left Joystick X-axis Out of Range Low Diagnostic Procedure
002697.13 — Left Joystick X-axis Calibration Error
Left Joystick X-axis Calibrate Error Diagnostic Procedure
002697.14 — Left Joystick X-axis Sensor Redundancy Error
Left Joystick X-axis Error Diagnostic Procedure
002698.03 — Left Joystick Y-axis Out of Range High
Left Joystick Y-axis Out of Range High
002698.04 — Left Joystick Y-axis Out of Range Low
Left Joystick Y-axis Out of Range Low
002698.13 — Left Joystick Y-axis Calibration Error
Left Joystick Y-axis Calibrate Error Diagnostic Procedure
002698.14 — Left Joystick Y-axis Sensor Redundancy Error
Left Y-axis Error Diagnostic Procedure
Right Joystick Controller (JSR)
Right Joystick Controller (JSR) Diagnostic Trouble Codes
002660.03 — Right Joystick X-axis Out of Range High
Right Joystick X-axis Out of Range High Diagnostic Procedure
002660.04 — Right Joystick X-axis Out of Range Low
Right Joystick X-axis Out of Range Low Diagnostic Procedure
002660.13 — Right Joystick X-axis Calibration Error
Right Joystick X-axis Calibrate Error Diagnostic Error
002660.14 — Right Joystick X-axis Redundancy Error
Right Joystick X-axis Error Diagnostic Procedure
002661.03 — Right Joystick Y-axis Out of Range High
Right Joystick Y-axis Out of Range High Diagnostic Procedure
002661.04 — Right Joystick Y-axis Out of Range Low
Right Joystick Y-axis Out of Range Low Diagnostic Procedure
002661.13 — Right Joystick Y-axis Calibration Error
Right Joystick Y-axis Calibrate Error Diagnostic Procedure
002661.14 — Right Joystick Y-axis Sensor Redundancy Error
Right Joystick Y-axis Error Diagnostic Procedure
Operational Checkout Procedure
Operational Checkout Procedure
Operational Checkout
Key Switch OFF, Engine OFF Checks
Key Switch ON, Engine OFF Checks
Key Switch ON, Engine ON Checks
Engine
Theory Of Operation
POWERTECHPOWERTECH is a trademark of Deere & Company® 2.4 L & 3.0 L (4024 & 5030) John Deere Engines
Diagnose Observable Machine Symptoms
2.4 L & 3.0 L Diesel Engine for 332 Skid Steer Loader and CT332 Compact Track Loader
Tests
Engine Speed Test and Adjustment
Engine Power Test Using Turbocharger Boost Pressure
Electrical System
System Information
Electrical Diagram Information
Electrical Schematic Symbols
System Diagrams
Fuse Specifications
System Functional Schematic, Wiring Diagram, and Component Location Master Legend
System Functional Schematic and Section Legend
System Functional Schematic, Wiring Diagram, and Component Location Master Legend—EH Controls
System Functional Schematic and Section Legend—EH Controls
Engine Harness (W1) Component Location
Engine Harness (W1) Wiring Diagram
Cab Harness—Standard (W2) Component Location
Cab Harness—Standard (W2) Wiring Diagram
Front Chassis Harness—Standard (W3) Component Location
Front Chassis Harness—Standard (W3) Wiring Diagram
Back-Up Alarm Harness (W4) Component Location
Back-Up Alarm Harness (W4) Wiring Diagram
Dual Flasher Harness (W5) Component Location
Dual Flasher Harness (W5) Wiring Diagram
Horn Harness (W6) Component Location
Horn Harness (W6) Wiring Diagram
Air Conditioner and Heater Harness (W7) Component Location
Air Conditioner and Heater Harness (W7) Wiring Diagram
Wiper Harness (W8) Component Location
Wiper Harness (W8) Wiring Diagram
12 Volt Auxiliary Power Harness (W9) Component Location
12 Volt Auxiliary Power Harness (W9) Wiring Diagram
Beacon Harness (W10) Component Location
Beacon Harness (W10) Wiring Diagram
Cab Harness—Deluxe (W12) Component Location
Cab Harness—Deluxe (W12) Wiring Diagram
Front Chassis Harness—Deluxe (W13) Component Location
Front Chassis Harness—Deluxe (W13) Wiring Diagram
8-Button Controller Harness (W15) Component Location
8-Button Controller Harness (W15) Wiring Diagram
CTL Front Chassis Harness—Deluxe (W17) Component Location (S.N. —131876)
CTL Front Chassis Harness—Deluxe (W17) Wiring Diagram (S.N. —131876)
Operator Convenience Package Harnesses (W18 and W19) Component Location
Operator Convenience Package Harnesses (W18 and W19) Wiring Diagram
Electric Quik-Tatch (W28) Component Location (S.N. 131877— )
Electric Quik-Tatch (W28) Wiring Diagram (S.N. 131877— )
Helper Fan Control and Tee Harness (W29 and W30) Component Location
Helper Fan Control and Tee Harness (W29 and W30) Wiring Diagram
Engine Harness—EH Controls (W31) Component Location
Engine Harness—EH Controls (W31) Wiring Diagram
Cab Harness—EH Controls (W32) Component Location
Cab Harness—EH Controls (W32) Wiring Diagram
Backup Alarm Harness—EH Controls (W33) Component Location
Backup Alarm Harness—EH Controls (W33) Wiring Diagram
Horn Harness—EH Controls (W34) Component Location
Horn Harness—EH Controls (W34) Wiring Diagram
Electrohydraulic Controller Harness (W35) Component Location
Electrohydraulic Controller Harness (W35) Wiring Diagram
Attachment Control Harness (W36) Component Location—If Equipped
Attachment Control Harness (W36) Wiring Diagram—If Equipped
Sub-System Diagnostics
Starting Circuit Theory of Operation
Engagement and Monitor Unit Circuit Theory of Operation
Engagement and Monitor Unit Circuit Theory of Operation—EH Controls
Electrohydraulic Controls Circuit Theory of Operation
Back-Up Alarm Circuit Theory of Operation
Backup Alarm Circuit Theory of Operation—EH Controls
Electric Quik-Tatch Theory of Operation (S.N. 131877— )
References
Engagement and Monitor Unit Operation
Engagement and Monitor Unit Operation—EH Controls
Anti-Theft Security System Operation
Anti-Theft Security System Configuration—EH Controls
Anti-Theft Security System Operation—EH Controls—If Equipped
Anti-Theft Security System Activation—EH Controls
Engagement and Monitor Unit Data Items
Engagement and Monitor Unit Data Items—EH Controls
Engagement and Monitor Unit Display Messages—EH Controls
Engagement and Monitor Unit Service Menu Operation—EH Controls
Service ADVISOR™ Connection Procedure
Reading Diagnostic Trouble Codes
Throttle Position Sensor Calibration—EH Controls
Hydrostatic System Calibration—EH Controls
Boom and Bucket Calibration—EH Controls
Auxiliary Hydraulics Calibration—EH Controls
Manual Tracking Adjustment Procedure—EH Controls
Electrical Component Specifications
Controller Area Network (CAN) Circuit Test
Controller Area Network (CAN) Diagnostics
Fuse Test
Relay Test
Alternator Test
Solenoid Test
Solenoid Observable Symptom Check
Temperature Sensor Test
Electrical Component Checks
Electrical Component Checks
Battery Remove and Install
Instrument Panel, Engagement and Monitor Unit, and Key Switch Remove and Install
Engagement and Monitor Unit Initial Configuration
Engagement and Monitor Unit Initial Configuration—EH Controls
Hydraulic Control Unit (HCU) Remove and Install
Backup Alarm Remove and Install
Joystick Remove and Install
Throttle Position Sensor Remove and Install
Motor Speed Sensor Remove and Install
Replace (Pull Type) Metri-Pack™ Connectors
Replace (Push Type) Metri-Pack™ Connectors
Replace WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Connector
Install WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Contact
Replace DEUTSCHDEUTSCH is a trademark of Deutsch Co.™ Rectangular or Triangular Connectors
Replace DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Connectors
Install DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Contact
Power Train
Theory Of Operation
Power Train System Operation—Skid Steer Loader
Chain Case Operation
Drive Chain Operation
Drive Axle Operation
Power Train System Operation—Compact Track Loader
Hydrostatic Motor Gearbox Operation
Track Adjuster and Recoil Spring Operation
Diagnostic Information
Oil Leak From Power Train
Oil Leak From Power Train Diagnostic Procedure
Excessive Axle Play
Excessive Axle Play Diagnostic Procedure
Drive Chain Noise
Drive Chain Noise Diagnostic Procedure
Grinding Noise
Grinding Noise Diagnostic Procedure
One Drive Wheel Not Powered
One Drive Wheel Not Powered Diagnostic Procedure
One Drive Wheel Not Powered—EH Controls
One Drive Wheel Not Powered Diagnostic Procedure
Both Wheels On One Side Not Powered
Loose Track
Loose Track Diagnostic Procedure
Tight Track
Tight Track Diagnostic Procedure
Frequent Track Sag Adjustment Required
Frequent Track Sag Adjustment Diagnostic Procedure
Excessive Oil Leakage From Idlers And Rollers
Excessive Oil Leakage From Idlers And Rollers Diagnostic Procedure
“Popping” Of Track
“Popping” Of Track Diagnostic Procedure
Individual Undercarriage Component Wear
Individual Undercarriage Component Wear Diagnostic Procedure
Tests
Drive Chain Tension Check and Adjustment
Check and Adjust Track Sag
Hydraulic System
Theory Of Operation
Hydraulic System Operation
Hydraulic Oil Filter Manifold Operation
High Flow Hydraulic Pump Operation
Hydraulic Quik-Tatch Operation (S.N. —131876)
Self-Level Valve Operation
Hydraulic Pump Operation
Control Valve Operation—Skid Steer Loader (Hand Control Models S.N. —111091; Foot Control Models S.N. —113348)
Control Valve Operation—Compact Track Loader (S.N. —150522) and Skid Steer Loader (Hand Control Models S.N. 111092—150522; Foot Control Models S.N. 113349—150522)
Control Valve Operation (S.N. 150523— )
Control Valve Operation—EH Controls
Hydraulic System Schematic—Single Speed—Skid Steer Loader (S.N. —150522)
Hydraulic System Schematic—Single Speed—Skid Steer Loader (S.N. 150523— )
Hydraulic System Schematic—Two Speed—Skid Steer Loader (S.N. —150522)
Hydraulic System Schematic—Two Speed—Skid Steer Loader (S.N. 150523— )
Hydraulic System Schematic—Single Speed—Compact Track Loader (S.N. —150522)
Hydraulic System Schematic—Single Speed—Compact Track Loader (S.N. 150523— )
Hydraulic System Schematic—Two Speed—Compact Track Loader (S.N. —150522)
Hydraulic System Schematic—Two Speed—Compact Track Loader (S.N. 150523— )
Hydraulic System Schematic—Single Speed—Skid Steer Loader—EH Controls
Hydraulic System Schematic—Two Speed—Skid Steer Loader—EH Controls
Hydraulic System Schematic—Single Speed—Compact Track Loader—EH Controls
Hydraulic System Schematic—Two Speed—Compact Track Loader—EH Controls
Diagnostic Information
Diagnose Hydraulic System Malfunctions
No Hydraulic Functions
No Hydraulic Functions Diagnostic Procedure
Boom Will Not Raise
Boom Will Not Raise Diagnostic Procedure
Boom Will Not Lower
Boom Will Not Lower Diagnostic Procedure
Bucket Will Not Dump
Bucket Will Not Dump Diagnostic Procedure
Bucket Will Not Roll Back
Bucket Will Not Roll Back Diagnostic Procedure
Bucket Will Not Self-Level When Boom Is Raised
Bucket Will Not Self-Level When Boom Is Raised Diagnostic Procedure
Bucket Dumps During Self-Leveling Cycle
Bucket Dumps During Self-Leveling Cycle Diagnostic Procedure
Boom Drifts Down
Boom Drifts Down Diagnostic Procedure
Boom Drifts Up
Boom Drifts Up Diagnostic Procedure
Bucket Drifts Down
Bucket Drifts Down Diagnostic Procedure
Bucket Drifts Up
Bucket Drifts Up Diagnostic Procedure
Hydraulic Functions Slow Or No Power
Hydraulic Functions Slow Or No Power Diagnostic Procedure
Hydraulic Functions “Jerky” Or “Spongy”
Hydraulic Functions “Jerky” Or “Spongy” Diagnostic Procedure
Hydraulic System Noise
Hydraulic System Noise Diagnostic Procedure
Pedals Will Not Move
Pedals Will Not Move Diagnostic Procedure
Hydraulic Oil Overheats
Hydraulic Oil Overheats Diagnostic Procedure
Hydraulic Quik-Tatch Does Not Function Properly (S.N. —131876)
Hydraulic Quik-Tatch Operates Opposite of Function Indicated On Switch Diagnostic Procedure
Hydraulic Quik-Tatch Does Not Unlock or Lock Latches Diagnostic Procedure
Hydraulic Quik-Tatch Not Staying Latched Diagnostic Procedure
No Hydraulic Functions—EH Controls
No Hydraulic Functions Diagnostic Procedure
Boom Will Not Raise—EH Controls
Boom Will Not Raise Diagnostic Procedure
Boom Will Not Lower—EH Controls
Boom Will Not Lower Diagnostic Procedure
Bucket Will Not Dump—EH Controls
Bucket Will Not Dump Diagnostic Procedure
Bucket Will Not Roll Back—EH Controls
Bucket Will Not Roll Back Diagnostic Procedure
Bucket Will Not Self-Level When Boom Is Raised—EH Controls
Bucket Will Not Self-Level When Boom Is Raised Diagnostic Procedure
Bucket Dumps During Self-Leveling Cycle—EH Controls
Bucket Dumps During Self-Leveling Cycle Diagnostic Procedure
Boom Drifts Down—EH Controls
Boom Drifts Down Diagnostic Procedure
Boom Drifts Up—EH Controls
Boom Drifts Up Diagnostic Procedure
Bucket Drifts Down—EH Controls
Bucket Drifts Down Diagnostic Procedure
Bucket Drifts Up—EH Controls
Bucket Drifts Up Diagnostic Procedure
Hydraulic Functions Slow Or No Power—EH Controls
Hydraulic Functions Slow Or No Power Diagnostic Procedure
Hydraulic Functions “Jerky” Or “Spongy”—EH Controls
Hydraulic Functions “Jerky” Or “Spongy” Diagnostic Procedure
Hydraulic System Noise—EH Controls
Hydraulic System Noise Diagnostic Procedure
Hydraulic Oil Overheats—EH Controls
Hydraulic Oil Overheats Diagnostic Procedure
Tests
JT05800 Digital Thermometer Installation
JT02156A Digital Pressure/Temperature Analyzer Installation
Remote Start Box Installation
Hydraulic System Pressure Release
Hydraulic System Pressure Release Cable Adjustment
Hydraulic Accumulator Precharge Test—EH Controls
Port Lock Solenoid Valve and Port Lock Spool Test
Boom and Bucket Spool Lock Solenoid Test
Boom Lower Valve Test—EH Controls
System Relief Valve Test (S.N. —150522)
System Relief Valve Test (S.N. 150523— )
Charge Pressure Relief Valve Test and Adjustment
Charge Pressure Relief Valve Test—EH Controls
Circuit Relief Valve Test (S.N. —150522)
Circuit Relief Valve Test (S.N. 150523— )
Hydraulic Pump Flow Test
Charge Pump Flow Test
Oil Cooler Bypass Valve Test—Compact Track Loader
Hydrostatic System
Theory Of Operation
Hydrostatic System Operation
Hydrostatic Pump Operation
Hydrostatic Pump Operation—EH Controls
Charge Pump Operation
Charge Pump Operation—EH Controls
Hydrostatic Motor Operation—Single Speed
Hydrostatic Motor Operation—Single Speed—Compact Track Loader
Hydrostatic Motor Operation—Two Speed
Two Speed Proportional Solenoid Valve Operation
Park Brake Solenoid Valve Manifold Operation
Park Brake System Operation
Park Brake System Operation—EH Controls
Steering Control Operation
Steering Control Operation—EH Controls
Diagnostic Information
Diagnose Hydrostatic System Malfunctions
Machine Does Not Move In Either Direction
Machine Does Not Move In Either Direction Diagnostic Procedure
Hydrostatic Pump Or Hydrostatic Motor Noise
Hydrostatic Pump Or Hydrostatic Motor Noise Diagnostic Procedure
Slow Response To Changes In Speed
Slow Response To Changes In Speed Diagnostic Procedure
Low Power
Low Power Diagnostic Procedure
Wheels or Tracks Powered On One Side, Not The Other
Wheels or Tracks Powered On One Side, Not The Other Diagnostic Procedure
Machine Will Not Shift Into Or Out Of High Speed
Machine Will Not Shift Into Or Out Of High Speed Diagnostic Procedure
Machine Creeps With Steering Levers In Neutral
Machine Creeps With Steering Levers In Neutral Diagnostic Procedure
Hydrostatic System Noise While In Neutral
Hydrostatic System Noise While In Neutral Diagnostic Procedure
Steering Levers Hard To Move
Steering Levers Hard To Move Diagnostic Procedure
Steering Levers Feel Loose Or “Sloppy”
Steering Levers Feel Loose Or “Sloppy” Diagnostic Procedure
Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position
Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position Diagnostic Procedure
Steering Levers Pulse Or Vibrate Excessively
Steering Levers Pulse Or Vibrate Excessively Diagnostic Procedure
Park Brake Does Not Hold (Single Speed)
Park Brake Does Not Hold Diagnostic Procedure (Single Speed)
Park Brakes Do Not Release (Single Speed)
Park Brakes Do Not Release Diagnostic Procedure (Single Speed)
Grinding Noise While Operating Machine (Single Speed)
Grinding Noise While Operating Machine Diagnostic Procedure (Single Speed)
Park Brake Does Not Hold (Two Speed)
Park Brake Does Not Hold Diagnostic Procedure (Two Speed)
Park Brakes Do Not Release (Two Speed)
Park Brakes Do Not Release Diagnostic Procedure (Two Speed)
Grinding Noise While Operating Machine (Two Speed)
Grinding Noise While Operating Machine Diagnostic Procedure (Two Speed)
Machine Does Not Move In Either Direction—EH Controls
Machine Does Not Move In Either Direction Diagnostic Procedure
Hydrostatic Pump Or Hydrostatic Motor Noise—EH Controls
Hydrostatic Pump Or Hydrostatic Motor Noise Diagnostic Procedure
Slow Response To Changes In Speed—EH Controls
Slow Response To Changes In Speed Diagnostic Procedure
Low Power—EH Controls
Low Power Diagnostic Procedure
Wheels or Tracks Powered On One Side, Not The Other—EH Controls
Wheels or Tracks Powered On One Side, Not The Other Diagnostic Procedure
Machine Will Not Shift Into Or Out Of High Speed—EH Controls
Machine Will Not Shift Into Or Out Of High Speed Diagnostic Procedure
Mistracking—EH Controls
Mistracking Diagnostic Procedure
Park Brake Does Not Hold (Single Speed)—EH Controls
Park Brake Does Not Hold Diagnostic Procedure (Single Speed)
Park Brakes Do Not Release (Single Speed)—EH Controls
Park Brakes Do Not Release Diagnostic Procedure (Single Speed)
Grinding Noise While Operating Machine (Single Speed)—EH Controls
Grinding Noise While Operating Machine Diagnostic Procedure (Single Speed)
Park Brake Does Not Hold (Two Speed)—EH Controls
Park Brake Does Not Hold Diagnostic Procedure (Two Speed)
Park Brakes Do Not Release (Two Speed)—EH Controls
Park Brakes Do Not Release Diagnostic Procedure (Two Speed)
Grinding Noise While Operating Machine (Two Speed)—EH Controls
Grinding Noise While Operating Machine Diagnostic Procedure (Two Speed)
Tests
Hydrostatic Pump System Pressure Relief Test
Hydrostatic Pump System Pressure Relief Test—EH Controls
Hydrostatic Pump Flow Test
Hydrostatic Pump Flow Test—EH Controls
Wheel Speed Test—Skid Steer Loader
Track Speed Test—Compact Track Loader
Hydrostatic Pump Neutral Adjustment
Hydrostatic Pump Mechanical Neutral Adjustment—EH Controls
Hydrostatic Pump Control Neutral Adjustment—EH Controls
Wheel Creep Adjustment—Skid Steer Loader
Track Creep Adjustment—Compact Track Loader
Steering Lever Effort Adjustment
Centering Assembly Adjustment
Steering Lever Adjustment—Centering
Tracking Adjustment—Skid Steer Loader
Tracking Adjustment—Compact Track Loader
Auxiliary Hydraulic Handle Adjustment
Hydraulic Control Handle Adjustment—Hands Only Machine
Park Brake Release Pressure Test—Skid Steer Loader
Park Brake Release Pressure Test—Compact Track Loader
Park Brake Release Pressure Test—Skid Steer Loader—EH Controls
Park Brake Release Pressure Test—Compact Track Loader—EH Controls
Heating and Air Conditioning
Theory Of Operation
Air Conditioning System Cycle Of Operation
Diagnostic Information
Diagnose Air Conditioning System Malfunctions
Diagnose Heater System Malfunctions
Air Conditioner and Heater Component Location
Tests
Refrigerant Cautions and Proper Handling
Air Conditioner and Heater Operational Checks
Visual Inspection Of Components
Refrigerant Leak Test
Air Conditioner Compressor Clutch Test
Air Conditioner High/Low Pressure Switch Test
Air Conditioner Freeze Control Switch Test
R134a Air Conditioning System Test
Operating Pressure Diagnostic Chart
Dealer Fabricated Tools
Dealer Fabricated Tools
DFT1318 Motor Speed Sensor Test Harness
DFT1325 Solenoid Power Harness

For complete service information also see:
332 Skid Steer Loader and CT332 Compact Track Loader Repair TM2212
332 Skid Steer Operator’s Manual OMT205052
CT322 and CT332 Compact Track Loader Operator’s Manual OMT215996
POWERTECH™ 2.4 L & 3.0 L Diesel Engines .. CTM301
Alternators and Starting Motors CTM77
100, 120, 125, 185, 225 Series Hydraulic Cylinders CTM120519
Super Caddy Oil Cleanup Procedure CTM310
Undercarriage Appraisal Manual Volume 1 SP326VOL_1
Specifications Manual SP458VOL2