John Deere 606C 606C STALKMASTER 608C 608C STALKMASTER 612C 612C STALKMASTER 612FC 612FC STALKMASTER Corn Heads Repair Technical Manual TM133519 25AUG16 PDF

Introduction
Foreword
Contents
General
Safety
Recognize Safety Information
Understand Signal Words
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Use Proper Lifting Equipment
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Protect Against Noise
Work in Clean Area
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Remove Paint Before Welding or Heating
Replace Safety Signs
Live With Safety
Identification
Serial Numbers
Specifications
Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation
Face Seal Adjustable Stud End O-Ring Installation
Face Seal Straight Stud End O-Ring Installation
Fitting Installation
Assembly Torque
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Fuels and Lubricants
Row Unit Gear Case
Electrical
Bulbs
Replace Warning Light Bulb
Replace Stubble Light
Wire Harnesses
Electrical Connector Repair—Use CTM
Harness Routing
Component Location Drawing (612C, 616C, 618C)
Component Location Drawing (606C and 608C)
Row Unit Guidance Sensor Harness Location (612C and 612C Stalkmaster, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster)
Row Unit Guidance Sensor Harness Location (606C, 608C, 606C Stalkmaster, and 608C Stalkmaster)
Sensors
Other Materials
Specifications
Remove and Install Corn Head Deck Plate Position Sensor
Deck Plate Remote Indicator Sensor and Linkage
Disassemble and Assemble Active Header Control Sensor
Remove and Install Row Guidance Sensors
Row Unit Guidance Sensor (Exploded View)
Disassemble and Assemble Row Guidance Sensor
Adjust Dead Band
Remove and Install Folding Wing Sensor
Drives
Row Unit Gear Case Repair
Essential Or Recommended Tools
Other Material
Specifications
Remove and Install Row Unit Gear Case Drive Couplers—Folding Corn Head
Remove and Install Row Unit Gear Case Drive Shafts—Folding Corn Head
Outer Shaft
Center Shaft
Remove Row Unit Gear Case—Rigid Corn Head
Remove Row Unit Gear Case—Folding Corn Head
Outer Section Gear Cases
Center Section Gear Cases
Disassemble Row Unit Gear Case
Replace Gatherer Drive Shaft Bushing
Replace Countershaft Bearings And Bushings
Replace Input Shaft (In Gear Case) Needle Bearings And Seals
Replace Gatherer Cap Bushings
Replace Idler Gear Needle Bearings
Assemble Row Unit Gear Case
Servicing Barrel Assembly and Stalk Roll Shafts
Disassembly
Inspection and Repair
Assemble Barrel and Gear Case Assembly
Install Row Unit Gear Case—Rigid Corn Head
Install Row Unit Gear Case—Folding Corn Head
Outer Section Gear Cases
Center Section Gear Cases
Slip Clutch Repair
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Slip Clutch
Row Unit Slip Clutch Exploded View (Hex Shaft 1-1/4”)
Disassemble and Assemble Row Unit Slip Clutch (Hex Shaft 1-1/4”)
Row Unit Slip Clutch Exploded View (Hex Shaft 1-1/2”)
Disassemble and Assemble Row Unit Slip Clutch (Hex Shaft 1-1/2”)
Dual Drive Slip Clutch Exploded View
Disassemble and Assemble Dual Drive Slip Clutch
Row Unit and Auger Drives
Specifications
Row Unit And Cross Auger Drives (Single Auger 606C, 608C, 612C) (612FC Folding Corn Head)
Row Unit And Cross Auger Drives (Double Auger 612C, 616C, 618C)
Remove and Install Wheel Hub Bearing Assembly
Remove and Install Driveline—Rigid Corn Head
Remove and Install Driveline—Folding Corn Head
Backshaft (Single Auger)
Backshaft (Double Auger), and (Folding Auger)
StalkMaster™ Chopping Head (Optional)
Other Material
Specifications
StalkMaster™ Chopping Gear Case— Exploded View
Removing, Flipping, and Installing StalkMaster™ Chopping Knife Blades
Remove and Install StalkMaster™ Chopping Gear Case—Rigid Corn Head
Remove and Install StalkMaster™ Chopping Gear Case—Folding Corn Head
Outer Section Gear Cases
Center Section Gear Cases
Disassemble and Assemble StalkMaster™ Chopping Gear Case
Row Units
Row Units
Essential or Recommended Tools
Specifications
Remove Row Unit Frame, Gatherer Chains, Trash Knives, and Deck Plates
Adjust Deck Plates and Gatherer Chain Guides
Adjust Trash Knives
Stalk Rolls and Barrel
Remove and Install Stalk Rolls
Remove Adjustable Deck Plates
Install Adjustable Deck Plates
Adjustable Deck Plate Cylinder Mounting
Remove Tie Bar—Rigid Corn Head
Remove Tie Bar—Folding Corn Head
Install Tie Bar—Rigid Corn Head
Install Tie Bar—Folding Corn Head
Remove Pivot Arms
Install Pivot Arms
Remove and Install Gathering Point
Hydraulic System
Hydraulic Cylinders
Specifications
Remove and Install Folding Cylinder
Disassemble and Assemble Folding Cylinder
Remove and Install Divider Cylinder
Remove Deck Plate Cylinder
Install Deck Plate Cylinder
Hydraulic Valves
Specifications
Remove and Install Multi-Coupler Hydraulic Connectors
Disassemble and Assemble Multi-Coupler Cartridge
Remove and Install Combination Valve Block
Disassemble and Assemble Combination Valve Block
Remove and Install Diverter Valve Block
Remove and Install Check Valve Block
Disassemble and Assemble Check Valve Block
Augers
Augers
Specifications
Remove and Install Auger (Single Auger)
Remove and Install Auger (Double Auger)
Remove and Install Augers (Folding Corn Head)
Disassemble and Assemble Auger Hanger Assembly
Outer Auger
Center Auger
Replace Auger Plug
Frame
Folding Frame
Remove and Install Folding Frame
Dealer Fabricated Tools
Dealer Fabricated Tools
DFHXT9—Stalk Roll Puller Mandrel
Page Number
Section 10
Group 05
Group 10
Group 15
Group 20
Section 40
Group 05
Group 10
Group 15
Group 20
Section 50
Group 05
Group 10
Group 15
Group 20
Section 60
Group 05
Section 70
Group 05
Group 10
Section 80
Group 05
Section 90
Group 05
Section 199
Group 05