John Deere 624K 4WD Loader Diagnostic Operation Test Manual TM10690 PDF

Table of contents
FOREWORD
Section 9000 – GENERAL INFORMATION
Group 01 – Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding For Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Clean Debris from Machine
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator′s Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Use Special Care When Operating Loader
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park And Prepare For Service Safely
Service Cooling System Safely
Service Tires Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001 – DIAGNOSTIC TROUBLE CODES (DTC)
Group 10 – Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Air Filter Restricted Diagnostic Procedure
Intermittent Check
Component Check
Engine Air Filter Check
Short Circuit Check
Program Controller
Intermittent Check
Component Check
Engine Air Filter Check
Short Circuit Check
Program Controller
Ambient Air Temperature Out of Range High Diagnostic Procedure
Connector Check
Wire Harness Check
Component Check
Connector Check
Wire Harness Check
Component Check
Ambient Air Temperature Out of Range Low Diagnostic Procedure
Connector Check
Wire Harness Check
Component Check
Connector Check
Wire Harness Check
Component Check
ECU Unswitched Short to Ground Diagnostic Procedure
Intermittent Check
Fuse Check
Circuit Check
Harness Check
Program Controller
Intermittent Check
Fuse Check
Circuit Check
Harness Check
Program Controller
Engine Heat Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Fuse Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Component Check
Fuse Check
Open Circuit Check
Short Circuit Check
Program Controller
Injector Calibration Required Diagnostic Procedure
Intermittent Check
Injector Calibration
Program Controller
Intermittent Check
Injector Calibration
Program Controller
Starter Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Voltage Check
Open Circuit Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Voltage Check
Open Circuit Check
Short Circuit Check
Harness Check
CAN Communication Lost For TCU Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Engine Control Unit
CAN Communication Lost for FLC Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Ignition Relay Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Program Engine Control Unit
Intermittent Check
Controller Sensors Check
Fuse Check
Ignition Relay Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Program Engine Control Unit
Group 20 – Transmission Control Unit (TCU) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Timeout EEC2 Message Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Percent Torque Invalid Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Timeout EEC1 Message Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Friction Invalid Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Timeout EEC3 Message Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Ref Torque Invalid Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Timeout Engine Config Message Diagnostic Procedure
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
Intermittent Check
Code Check
Controller Sensors Check
CAN Circuit Check
Program Engine Control Unit
TC Clutch Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Solenoid Check
Torque Convertor Input Speed Sensor Check
Torque Convertor Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Solenoid Check
Torque Convertor Input Speed Sensor Check
Torque Convertor Output Speed Sensor Check
TC Lockup Sol Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
TC Lockup Sol Short to Gnd Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
TC Lockup Sol Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Intermittent Check
Component Check
Open Circuit Check
Axle Disconnect Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Axle Disconnect Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Axle Disconnect Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Intermittent Check
Component Check
Open Circuit Check
CAN Communication Lost for FLC Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Ignition Relay Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Fuse Check
Ignition Relay Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
CAN Communication Lost for SSM Diagnostic Procedure
Intermittent Check
Component Check
Fuse Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Controller
Intermittent Check
Component Check
Fuse Check
Power Circuit Check
Ground Circuit Check
CAN Circuit Check
Program Controller
Torque Converter Output Temperature Too High Diagnostic Procedure
Intermittent Check
Oil Level and Type Check
Transmission Oil Cooler Check
Resistance Check
Intermittent Check
Oil Level and Type Check
Transmission Oil Cooler Check
Resistance Check
Transmission Input Torque Overload Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Transmission Clutch Calibration Failed Diagnostic Procedure
Intermittent Check
Calibrate Transmission Control Unit (TCU) Control Clutch
Component Check
Code Check
Intermittent Check
Calibrate Transmission Control Unit (TCU) Control Clutch
Component Check
Code Check
Transmission Clutch Calibration Fault Diagnostic Procedure
Intermittent Check
Reconfigure Transmission Control Unit (TCU)
Intermittent Check
Reconfigure Transmission Control Unit (TCU)
Limp Home Mode Requested Diagnostic Procedure
Intermittent Check
Code Check
CAN Circuit Check
Intermittent Check
Code Check
CAN Circuit Check
Application Invalid Diagnostic Procedure
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
TCU Configuration Invalid Diagnostic Procedure
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
TCU Memory Failure Diagnostic Procedure
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
Intermittent Check
Cycle Ignition Check
CAN Circuit Check
Remote Display Short to Ground Diagnostic Procedure
Intermittent Check
Code Check
Short Circuit Check
Harness Check
Intermittent Check
Code Check
Short Circuit Check
Harness Check
TCU Valve Power Supply 2 Short Circuit Diagnostic Procedure
Intermittent Check
Component Check
Voltage Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Voltage Check
Short Circuit Check
Harness Check
TCU Valve Power Supply 1 Short Circuit Diagnostic Procedure
Intermittent Check
Component Check
Harness Check
Intermittent Check
Component Check
Harness Check
Power Supply High Voltage Diagnostic Procedure
Intermittent Check
Voltage Check
Alternator Check
Intermittent Check
Voltage Check
Alternator Check
Power Supply Low Voltage Diagnostic Procedure
Intermittent Check
Fuse Check
Battery Check
Open Circuit Check
Intermittent Check
Fuse Check
Battery Check
Open Circuit Check
Sensor Supply Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Sensor Supply Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Transmission Oil Filter Restricted Diagnostic Procedure
Intermittent Check
Transmission Oil Filter Check
Component Check
Open Circuit Check
Intermittent Check
Transmission Oil Filter Check
Component Check
Open Circuit Check
Transmission Oil Temperature Over Maximum Value Diagnostic Procedure
Intermittent Check
Oil Level and Type Check
Transmission Oil Cooler Check
Component Check
Intermittent Check
Oil Level and Type Check
Transmission Oil Cooler Check
Component Check
Park Brake Release Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Park Brake Release Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Park Brake Release Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Intermittent Check
Component Check
Open Circuit Check
Backup Alarm Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Backup Alarm Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Transmission Clutch KR Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch Reverse Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch Reverse Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch Reverse Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Transmission Clutch KV Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch Forward Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch Forward Solenoid Short to Ground
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch Forward Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Transmission Clutch K4 Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch K4 Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch K4 Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch K4 Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Transmission Clutch K3 Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch K3 Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch K3 Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch K3 Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Transmission Clutch K2 Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch K2 Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch K2 Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch K2 Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Transmission Clutch K1 Slippage Diagnostic Procedure
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Intermittent Check
Code Check
Power Train System Pressure Check
Clutch Pressure Check
Control Valve Solenoid Check
Clutch Internal Speed Sensor Check
Transmission Output Speed Sensor Check
Clutch K1 Solenoid Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Power
Harness Check
Clutch K1 Solenoid Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Intermittent Check
Component Check
Short Circuit Check—Solenoid Circuits
Short Circuit Check—Short to Ground
Harness Check
Clutch K1 Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Output Shaft Speed Sensor Fault Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Output Shaft Speed Sensor Open or Short Diagnostic Procedure
Intermittent Check
Short Circuit Check
Fuse Check
Open Circuit Check
Harness Check
Component Check
Intermittent Check
Short Circuit Check
Fuse Check
Open Circuit Check
Harness Check
Component Check
Output Shaft Speed Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Short Circuit Check
Harness Check
Component Check
Intermittent Check
Short Circuit Check
Harness Check
Component Check
Output Shaft Speed Sensor Fault Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Output Shaft Speed Sensor Overspeed Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Transmission Clutch Speed Sensor Open or Short Diagnostic Procedure
Component Check
Open Circuit Check
Short Circuit Check
Component Check
Open Circuit Check
Short Circuit Check
Clutch Speed Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Clutch Speed Sensor Fault Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Converter Output Speed Sensor Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Converter Output Speed Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Converter Output Speed Sensor Fault Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Converter Input Speed Sensor Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Converter Input Speed Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Converter Input Speed Sensor Fault Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Intermittent Check
Code Check
Component Check
Transmission Oil Temperature Sensor Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Open Circuit Check
Short Circuit Check
Harness Check
Transmission Oil Temperature Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Circuit Check—Control Valve Harness
Short Circuit Check
Harness Check
Clutch Cut-off Sensor Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Clutch Cut-off Sensor Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
2nd FNR Open Circuit Diagnostic Procedure (Joystick Steering FNR)
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
2nd FNR Multiple Inputs Diagnostic Procedure (Joystick Steering FNR)
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
1st FNR Open Circuit Diagnostic Procedure (Pilot Control Joystick FNR)
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
Intermittent Check
Fuse Check
Component Check
Open Circuit Check
1st FNR Multiple Inputs Diagnostic Procedure (Pilot Control Joystick FNR)
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Gear Selection Error Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Intermittent Check
Component Check
Short Circuit Check—Short to Power
Short Circuit Check—FNR Circuits
Clutch Cut-off Disabled Diagnostic Procedure
Intermittent Check
Code Check
CAN Circuit Check
Component Check
Intermittent Check
Code Check
CAN Circuit Check
Component Check
Manual Downshift Disabled Diagnostic Procedure
Intermittent Check
Code Check
CAN Circuit Check
Intermittent Check
Code Check
CAN Circuit Check
Auto to 1st Disabled Diagnostic Procedure
Intermittent Check
Code Check
CAN Circuit Check
Intermittent Check
Code Check
CAN Circuit Check
Transmission Output Torque Exceeded Diagnostic Procedure
Intermittent Check
Code Check
Intermittent Check
Code Check
Transmission Input Torque Exceeded Diagnostic Procedure
Intermittent Check
Code Check
Intermittent Check
Code Check
Configure Machine Model Diagnostic Procedure
Intermittent Check
Ignition ON/OFF Check
Intermittent Check
Ignition ON/OFF Check
Group 30 – Flex Load Controller (FLC) Diagnostic Trouble Codes
Flex Load Controller (FLC) Diagnostic Trouble Codes
Fuel Level Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Fuel Level Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Alternator High Voltage Diagnostic Procedure
Intermittent Check
Voltage Check
Alternator Check
Program Controller
Intermittent Check
Voltage Check
Alternator Check
Program Controller
Alternator Low Voltage Diagnostic Procedure
Intermittent Check
Voltage Check
Alternator Check
Program Controller
Intermittent Check
Voltage Check
Alternator Check
Program Controller
High Battery Voltage Diagnostic Procedure
Intermittent Check
Voltage Check
Battery Check
Program Controller
Intermittent Check
Voltage Check
Battery Check
Program Controller
Invalid TCU Software Rev Diagnostic Procedure
Program Controller
Program Controller
12-Volt Center Tap Open or Short Diagnostic Procedure
Intermittent Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Battery Voltage Imbalance Diagnostic Procedure
Intermittent Check
Battery Check
Voltage Check
Program Controller
Intermittent Check
Battery Check
Voltage Check
Program Controller
Brake Pedal High Voltage Diagnostic Procedure
Code Check
Brake Pedal Voltage Check
Program Controller
Code Check
Brake Pedal Voltage Check
Program Controller
Controller Not Programmed Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
FLC Watchdog Time Out Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
FLC CAN Failure Diagnostic Procedure
Intermittent Check
Controller Sensors Check
CAN Circuit Check
Program Controller
Intermittent Check
Controller Sensors Check
CAN Circuit Check
Program Controller
FLC CAN Bus Off Diagnostic Procedure
Intermittent Check
Controller Sensors Check
CAN Circuit Check
Program Controller
Intermittent Check
Controller Sensors Check
CAN Circuit Check
Program Controller
Differential Lock Solenoid Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Open Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Open Circuit Check
Harness Check
Program Controller
Differential Lock Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Pilot Solenoid Open or Short Diagnostic Procedure
Intermittent Check
Component Check—Accumulator Solenoid
Component Check—Pilot Enable Solenoid
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check—Accumulator Solenoid
Component Check—Pilot Enable Solenoid
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Pilot Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check—Accumulator Solenoid
Component Check—Pilot Enable Solenoid
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check—Accumulator Solenoid
Component Check—Pilot Enable Solenoid
Short Circuit Check
Harness Check
Program Controller
Brake Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Reverse Fan Solenoid Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Reverse Fan Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Tire Size Incorrect Diagnostic Procedure
Intermittent Check
Component Check
Program Controller
Intermittent Check
Component Check
Program Controller
Fan Speed Solenoid Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Fan Speed Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Arm Rest Down Switch Short to Ground Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Code Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Arm Rest Position Undetermined Diagnostic Procedure
Intermittent Check
Short Circuit Check—Power Circuit
Fuse Check
Component Check
Open Circuit Check
Short to Power Check
Short to Ground Check—Signal Circuits
Harness Check
Program Controller
Intermittent Check
Short Circuit Check—Power Circuit
Fuse Check
Component Check
Open Circuit Check
Short to Power Check
Short to Ground Check—Signal Circuits
Harness Check
Program Controller
AC Clutch High Current Diagnostic Procedure
Intermittent Check
A/C Compressor Clutch Check
Short Circuit Check
Program Controller
Intermittent Check
A/C Compressor Clutch Check
Short Circuit Check
Program Controller
Arm Rest Up Switch Short to Ground Diagnostic Procedure
Intermittent Check
Code Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Code Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Hydraulic Oil High Temperature Diagnostic Procedure
Intermittent Check
Component Check
Intermittent Check
Component Check
Hydraulic Oil Temperature Sensor Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Hydraulic Oil Filter Restricted Diagnostic Procedure
Intermittent Check
Component Check
Switch Check
Short Circuit Check
Program Controller
Intermittent Check
Component Check
Switch Check
Short Circuit Check
Program Controller
Hydraulic Pressure Sensor Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Hydraulic Pressure Sensor Open or Short
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
CAN Communication Lost For ECU Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Engine Control Unit
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Engine Control Unit
Program Flex Load Controller
CAN Communication Lost For TCU Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
CAN Communication Lost For ADU Diagnostic Procedure
Intermittent Check
Component Check
Controller Connection Check
CAN Circuit Check
Fuse Check
Voltage Check
Ground Circuit Check
Program Advanced Display Unit
Program Flex Load Controller
Intermittent Check
Component Check
Controller Connection Check
CAN Circuit Check
Fuse Check
Voltage Check
Ground Circuit Check
Program Advanced Display Unit
Program Flex Load Controller
CAN Communication Lost for TPM Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
CAN Communication Lost for JSC Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
CAN Communication Lost for JSV Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Intermittent Check
Controller Sensors Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
CAN Communication Lost for ROD Diagnostic Procedure
System Check
Intermittent Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
System Check
Intermittent Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
CAN Communication Lost For SSM Diagnostic Procedure
Intermittent Check
Component Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Sealed Switch Module
Program Flex Load Controller
Intermittent Check
Component Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Sealed Switch Module
Program Flex Load Controller
CAN Communication Lost for RDR Diagnostic Procedure
Intermittent Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
Intermittent Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
Drive Lamps Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Drive Lamps High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Auxiliary Lights Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Front Work Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Work Lights Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Front Work Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
002359.05 – Machine Work Lights Open Circuit
002359.06 – Machine Work Lights High Current
Rear Work Lights Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Rear Work Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Left Turn Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Left Turn Lights Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Left Turn Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Right Turn Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Right Turn Lights Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Right Turn Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Marker/Tail Lights High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Beacon Light High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
RTC/Float Detent Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
RTC/Float Detent High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Timeout JSC Message Diagnostic Procedure
Intermittent Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
Intermittent Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Controller
RTD Detent Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
RTD Detent High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
BHKO Detent Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Ground Circuit Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
BHKO Detent High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Hazard Wakeup Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
FLC Sensor 1 Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
FLC Sensor 2 Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
FLC Sensor 3 Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Voltage Check
Open Circuit Check
Short Circuit Check
Program Controller
Machine Configuration Invalid Diagnostic Procedure
Intermittent Check
Code Check
Intermittent Check
Code Check
Brake Pressure Low Diagnostic Procedure
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Heated Mirror Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Heated Mirror Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Rear Wiper Park Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Wiper Park Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Memory Test Failure Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
Rear Wiper High Speed High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Rear Wiper Low Speed Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Rear Wiper Low Speed High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Wiper Low Speed Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Front Wiper Low Speed High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Wiper High Speed High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Bucket Position Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Bucket Position Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Return-to-Dig Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Program Controller
Pin Disconnect Solenoid Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Pin Disconnect Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Boom Cyl Rod Press Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Boom Cyl Rod Press Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Boom Cyl Head Press Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Boom Cyl Head Press Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Rear Washer Pump Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Rear Washer Pump High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Washer Pump Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Front Washer Pump High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Steering Pressure Low Diagnostic Procedure
Intermittent Check
Steering System Relief Check
Open Circuit Check
Intermittent Check
Steering System Relief Check
Open Circuit Check
Steering Pressure Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Switched Power Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Relay Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Voltage Check
Relay Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Unswitched Power Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Fuse Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Voltage Check
Fuse Check
Open Circuit Check
Short Circuit Check
Program Controller
Engine Light Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Secondary Steering Pump Open or Short Diagnostic Procedure
Intermittent Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Secondary Steering Pump High Current Diagnostic Procedure
Intermittent Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Short Circuit Check
Harness Check
Program Controller
Differential Lock Switch Short to Ground
Intermittent Check
Component Check
Fuse Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Fuse Check
Short Circuit Check
Harness Check
Program Controller
Joystick Steering Activation Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Joystick Steering Activation Switch Button Stuck Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Boom Position Sensor Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
JSV Power Open or Short Diagnostic Procedure
Intermittent Check
Code Check
Open Circuit Check
Short Circuit Check
Intermittent Check
Code Check
Open Circuit Check
Short Circuit Check
JSV Power High Current Diagnostic Procedure
Intermittent Check
Code Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Code Check
Short Circuit Check
Harness Check
Program Controller
Brake Pressure Low—Rear Diagnostic Procedure
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Rear Brake Pressure Sensor Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Rear Brake Pressure Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Brake Pressure Low—Front Diagnostic Procedure
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Intermittent Check
Brake Pressure Check
Open Circuit Check
Program Controller
Front Brake Pressure Short to Power Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Front Brake Pressure Open or Short Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Short Circuit Check
Harness Check
Program Controller
Add Truck Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Counter Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Add Bucket Switch Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Ride Control Solenoid Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Ride Control Solenoid High Current Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Harness Check
Program Controller
524044.01 – Axle Oil Filter Restricted
524044.03 – Axle Oil Filter Short to Power
Inspect Park Brake Diagnostic Procedure
Intermittent Check
Component Check
Intermittent Check
Component Check
Check Sum Error Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
Group 40 – Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
SSM Watchdog Time Out Diagnostic Procedure
Intermittent Check
Reset Controller
Program Controller
Intermittent Check
Reset Controller
Program Controller
SSM Lost Communications Diagnostic Procedure
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Check
CAN Circuit Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Controller Sensors Check
Fuse Check
Voltage Check
Ground Check
CAN Circuit Check
Program Flex Load Controller
Program Sealed Switch Module
Sealed Switch Module (SSM) Ignition Relay Signal Short to Ground Diagnostic Procedure
Intermittent Check
Component Check
Short Circuit Check
Program Controller
Intermittent Check
Component Check
Short Circuit Check
Program Controller
Sealed Switch Module (SSM) Ignition Relay Signal Open Circuit Diagnostic Procedure
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Intermittent Check
Component Check
Open Circuit Check
Program Controller
Button 17 Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Button 17 LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Front Washer Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Front Wiper Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Front Wiper LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Drive Lights Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Drive Lights LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Work Lights Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Work Lights LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Rear Wiper Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Rear Wiper LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Rear Washer Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Axle Disconnect Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Axle Disconnect LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Button 21 Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Button 21 LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
A/C Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost A/C LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Pin Disconnect Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Pin Disconnect LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Spin Control Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Spin Control LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Differential Lock Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Differential Lock LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Return-to-Carry Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Return-to-Carry LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Boom Height Kickout Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Boom Height Kickout LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Clutch Cut-Off Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Clutch Cut-off LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Ride Control Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Ride Control LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Auto Transmission Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Auto Transmission LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Return-to-Dig Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost RTD LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Park Brake Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Park Brake LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Pilot Enable Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Pilot Enable LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Hazards Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Hazard LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Beacon Light Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Beacon LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Ignition Off Keypad Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Ignition On Keypad Stuck Stuck Diagnostic Procedure
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Intermittent Check
Reset Controller
Component Check
CAN Circuit Check
Program Controller
Lost Ignition On LED Message Diagnostic Procedure
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Intermittent Check
Reset Controller
CAN Circuit Check
Controller Sensors Check
Component Check
Program Flex Load Controller
Program Sealed Switch Module
Group 50 – Advanced Display Unit (ADU) Diagnostic Trouble Codes
Advanced Display Unit (ADU) Diagnostic Trouble Codes
Switched Power Voltage High Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Voltage Check
Alternator Check
Program Controller
Intermittent Check
Ignition On/Off Check
Voltage Check
Alternator Check
Program Controller
Switched Power Voltage Low Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Fuse Check
Battery Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Ignition On/Off Check
Fuse Check
Battery Check
Open Circuit Check
Short Circuit Check
Program Controller
High Battery Voltage Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Voltage Check
Alternator Check
Program Controller
Intermittent Check
Ignition On/Off Check
Voltage Check
Alternator Check
Program Controller
Low Battery Voltage Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Fuse Check
Battery Check
Open Circuit Check
Short Circuit Check
Program Controller
Intermittent Check
Ignition On/Off Check
Fuse Check
Battery Check
Open Circuit Check
Short Circuit Check
Program Controller
Display Temp High Diagnostic Procedure
Intermittent Check
Code Check
Intermittent Check
Code Check
Display Temp Low Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Intermittent Check
Ignition On/Off Check
LCD Backlight Failure Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Intermittent Check
Ignition On/Off Check
5 Volt Power Supply Invalid Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Intermittent Check
Ignition On/Off Check
1.5 Volt Power Supply Invalid Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Intermittent Check
Ignition On/Off Check
3.3 Volt Power Supply Invalid Diagnostic Procedure
Intermittent Check
Ignition On/Off Check
Intermittent Check
Ignition On/Off Check
ADU Watchdog Time Out Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
Memory Error Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
Memory Stack Overflow Diagnostic Procedure
Intermittent Check
Program Controller
Intermittent Check
Program Controller
CAN HIGH Voltage High Diagnostic Procedure
Intermittent Check
Voltage Check
CAN Circuit Check
Program Controller
Intermittent Check
Voltage Check
CAN Circuit Check
Program Controller
CAN HIGH Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Program Controller
Intermittent Check
Voltage Check
Program Controller
CAN LOW Voltage High Diagnostic Procedure
Intermittent Check
Voltage Check
Program Controller
Intermittent Check
Voltage Check
Program Controller
CAN LOW Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Program Controller
Intermittent Check
Voltage Check
Program Controller
Information Button Stuck Diagnostic Procedure
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Back Key Button Stuck Diagnostic Procedure
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Menu Select Button Stuck Diagnostic Procedure
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Down Arrow Button Stuck Diagnostic Procedure
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Up Arrow Button Stuck Diagnostic Procedure
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Intermittent Check
Button Check
Ignition On/Off Check
Program Controller
Group 60 – Radar Object Detection (ROD) Diagnostic Trouble Codes
Radar Object Detection (ROD) Diagnostic Trouble Codes
ROD Unit Failure Diagnostic Procedure
Sensor Check
Sensor Check
Group 70 – Ground Speed Radar (RDR) Diagnostic Trouble Codes
Ground Speed Radar (RDR) Diagnostic Trouble Codes
Controller Not Programmed Diagnostic Procedure
Program Controller
Program Controller
Degraded Mode Diagnostic Procedure
Code Check
Program Controller
Code Check
Program Controller
Group 80 – Joystick Steering Valve (JSV) Diagnostic Trouble Codes
Joystick Steering Valve (JSV) Diagnostic Trouble Codes
Power Supply Voltage High Diagnostic Procedure
Intermittent Check
Voltage Check
Alternator Check
Program Controller
Intermittent Check
Voltage Check
Alternator Check
Program Controller
Power Supply Voltage Low Diagnostic Procedure
Intermittent Check
Voltage Check
Open Circuit Check
Alternator Check
Program Controller
Intermittent Check
Voltage Check
Open Circuit Check
Alternator Check
Program Controller
Memory Error Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Memory Error Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Memory Error Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Control ASIC Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Invalid Option Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Invalid Valve State Diagnostic Procedure
Program Flex Load Controller (FLC)
Program Flex Load Controller (FLC)
Invalid Valve State Diagnostic Procedure
Program Flex Load Controller (FLC)
Program Flex Load Controller (FLC)
Port Flow Greater Than 100% Diagnostic Procedure
Program Flex Load Controller (FLC)
Program Flex Load Controller (FLC)
Port Flow Error Float Diagnostic Procedure
Program Controller
Program Controller
Port Flow Error Block Diagnostic Procedure
Program Controller
Program Controller
Invert Port Error Diagnostic Procedure
Program Controller
Program Controller
298977.02 – Shape Error
Invalid Slope Command Diagnostic Procedure
Program Controller
Program Controller
298979.02 – Dead Band Error
Invalid Float Command Diagnostic Procedure
Program Controller
Program Controller
Invalid Ramps Command Diagnostic Procedure
Program Controller
Program Controller
Invalid Scale Command Diagnostic Procedure
Program Controller
Program Controller
Flow Command Error Diagnostic Procedure
Flow Command Check
Program Controller
Flow Command Check
Program Controller
CAN ID Invalid Diagnostic Procedure
Program Controller
Program Controller
CAN Communication Lost for FLC Diagnostic Procedure
Controller Values Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Controller Values Check
Fuse Check
Voltage Check
Ground Circuit Check
CAN Circuit Check
Program Flex Load Controller
Spool Fail Float Position Diagnostic Procedure
Program Controller
Program Controller
Spool Position Wrong Direction Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Spool Position Greater Than Reference Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Spool Not at Neutral Diagnostic Procedure
Ignition ON/OFF Check
Program Controller
Ignition ON/OFF Check
Program Controller
Spool Float Position Error Diagnostic Procedure
Blocked Screen Check
Blocked Screen Check
Main Spool Stuck Diagnostic Procedure
Blocked Screen Check
Blocked Screen Check
Self Test Failure Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Component Failure Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Memory Error Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
LVDT Wiring Error Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Memory Test Failure Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Invalid Mechanical Spool Values Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
298999.13 – Memory Error
Memory Error Diagnostic Procedure
Valve Pressure Check
Ignition ON/OFF Check
Valve Pressure Check
Ignition ON/OFF Check
Software Error Diagnostic Procedure
Valve Pressure Check
Ignition ON/OFF Check
Valve Pressure Check
Ignition ON/OFF Check
Software Error Diagnostic Procedure
Valve Pressure Check
Ignition ON/OFF Check
Valve Pressure Check
Ignition ON/OFF Check
Software Error Diagnostic Procedure
Valve Pressure Check
Ignition ON/OFF Check
Valve Pressure Check
Ignition ON/OFF Check
299006.12 – Software Error
Memory Test Failure Diagnostic Procedure
Ignition ON/OFF Check
Ignition ON/OFF Check
Group 90 – Joystick Steering Controller (JSC) Diagnostic Trouble Codes
Joystick Steering Controller (JSC) Diagnostic Trouble Codes
Joystick Position Sensor Voltage Above Normal Diagnostic Procedure
Code Check
Code Check
Joystick Position Sensor Voltage Below Normal Diagnostic Procedure
Code Check
Code Check
Joystick Out of Calibration Diagnostic Procedure
Code Check
Code Check
Joystick Redundant Sensor Failure Diagnostic Procedure
Code Check
Code Check
Group 100 – Tire Pressure Monitoring (TPM) System Diagnostic Trouble Codes
Ambient Pressure Fault Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
TPM Sensor Check
Sensor Communication Check
Reset TPM System
Diagnostic Trouble Code (DTC) Check
TPM Sensor Check
Sensor Communication Check
Reset TPM System
Second Level Alarm Low Pressure Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
Component Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Diagnostic Trouble Code (DTC) Check
Component Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
First Level Alarm High Pressure Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
Component Check
Cold Inflation Pressure Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Diagnostic Trouble Code (DTC) Check
Component Check
Cold Inflation Pressure Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
First Level Alarm Low Pressure Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
Component Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Diagnostic Trouble Code (DTC) Check
Component Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Tire High Temperature Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
System Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Diagnostic Trouble Code (DTC) Check
System Check
ADU Alarm Setup
Move to Another Tire
Reprogram Sensors
Clear Codes and Retest
Sensor Fault Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
Component Check
Diagnostic Trouble Code (DTC) Check
Component Check
Memory Error Diagnostic Procedure
Diagnostic Trouble Code (DTC) Check
Diagnostic Trouble Code (DTC) Check
TPM Sensor Low Battery Diagnostic Procedure
Component Check
Move to Another Tire
Clear Codes and Retest
Component Check
Move to Another Tire
Clear Codes and Retest
Section 9005 – OPERATIONAL CHECKOUT PROCEDURE
Group 10 – Operational Checkout Procedure
Operational Checks—Ignition ON, Engine ON Checks
Display and Clear Trouble Codes
Horn Check
Seat Control Checks
Advanced Display Unit (ADU) Check
Battery Check
Cab System Checks
Transmission Gear Shift Switch and Neutral Lock Latch Checks—Steering Column Mount Only
Transmission Gear Shift Switch Checks—Hydraulic Control Lever Mount Only
Neutral Start Check
Hydraulic and Transmission Oil Warmup Procedure
Park Brake Check
Service Brake Check
Service Brake and Brake Accumulator Precharge Check
Clutch Cut-Off Check
Torque Converter and Engine Power Check
Differential Lock Check
Auto-Differential Lock Check (If Equipped)
Automatic Shift Check
Transmission Shift Mode Check
Transmission Shift Modulation Check
Pilot Controller Lock Check
Pilot Enable Solenoid and Pilot Accumulator Check
Pilot Control Valve Boom Float Check
Boom and Bucket Cylinder Drift Check
Return-to-Dig (RTD) Check
Return-to-Carry (RTC) Check
Boom Height Kickout (BHKO) Check
Pin Disconnect System Check (If Equipped)
Ride Control Check (If Equipped)
Spin Control Check (If Equipped)
Proportional Fan Check
Reversing Fan Check (If Equipped)
Orbital Steering Check
Joystick Steering Check (If Equipped)
Secondary Steering System Check (If Equipped)
Cycle Time Check
Embedded Payload Scale (EPS) Check (If Equipped)
Rear Camera Check (If Equipped)
Radar Object Detection (ROD) Check (If Equipped)
Display and Clear Trouble Codes
Horn Check
Seat Control Checks
Advanced Display Unit (ADU) Check
Battery Check
Cab System Checks
Transmission Gear Shift Switch and Neutral Lock Latch Checks—Steering Column Mount Only
Transmission Gear Shift Switch Checks—Hydraulic Control Lever Mount Only
Neutral Start Check
Hydraulic and Transmission Oil Warmup Procedure
Park Brake Check
Service Brake Check
Service Brake and Brake Accumulator Precharge Check
Clutch Cut-Off Check
Torque Converter and Engine Power Check
Differential Lock Check
Auto-Differential Lock Check (If Equipped)
Automatic Shift Check
Transmission Shift Mode Check
Transmission Shift Modulation Check
Pilot Controller Lock Check
Pilot Enable Solenoid and Pilot Accumulator Check
Pilot Control Valve Boom Float Check
Boom and Bucket Cylinder Drift Check
Return-to-Dig (RTD) Check
Return-to-Carry (RTC) Check
Boom Height Kickout (BHKO) Check
Pin Disconnect System Check (If Equipped)
Ride Control Check (If Equipped)
Spin Control Check (If Equipped)
Proportional Fan Check
Reversing Fan Check (If Equipped)
Orbital Steering Check
Joystick Steering Check (If Equipped)
Secondary Steering System Check (If Equipped)
Cycle Time Check
Embedded Payload Scale (EPS) Check (If Equipped)
Rear Camera Check (If Equipped)
Radar Object Detection (ROD) Check (If Equipped)
Section 9010 – ENGINE
Group 05 – Theory of Operation
John Deere Engine
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II
Cold Start Aid System Theory of Operation—If Equipped
Group 15 – Diagnostic Information
Engine Identification
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Tier 3/Stage IIIA
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II
Engine Cranks/Will Not Start Diagnostic Procedure
Diagnostic Trouble Code Check
Battery Check
Exhaust Restriction Check
Fuel Supply Check
Fuel Line Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Cold Starting Aid Check
Diagnostic Trouble Code Check
Battery Check
Exhaust Restriction Check
Fuel Supply Check
Fuel Line Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Cold Starting Aid Check
Engine Misfires/Runs Irregularly Diagnostic Procedure
Diagnostic Trouble Code Check
Items Possibly Mistaken as Misfire Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Engine Control Unit Payload Check
Diagnostic Trouble Code Check
Items Possibly Mistaken as Misfire Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Engine Control Unit Payload Check
Engine Does Not Develop Full Power Diagnostic Procedure
Diagnostic Trouble Code Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Exhaust Restriction Check
Fuel Filter Check
Engine Control Unit Payload Check
Diagnostic Trouble Code Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Exhaust Restriction Check
Fuel Filter Check
Engine Control Unit Payload Check
Engine Emits Excessive White Exhaust Smoke Diagnostic Procedure
Diagnostic Trouble Code Check
Fuel Supply Check
Engine Control Unit Payload Check
Diagnostic Trouble Code Check
Fuel Supply Check
Engine Control Unit Payload Check
Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedure
Diagnostic Trouble Code Check
Fuel Supply Check
Diagnostic Trouble Code Check
Fuel Supply Check
Engine Will Not Crank Diagnostic Procedure
Diagnostic Trouble Code Check
Battery Disconnect Switch Check
Machine in Park Check
Battery Check
Battery Cable Check
Electrical Accessories Check
Starter Check
Diagnostic Trouble Code Check
Battery Disconnect Switch Check
Machine in Park Check
Battery Check
Battery Cable Check
Electrical Accessories Check
Starter Check
Engine Idles Poorly Diagnostic Procedure
Diagnostic Trouble Code Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Engine Control Unit Payload Check
Diagnostic Trouble Code Check
Fuel Supply Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Engine Control Unit Payload Check
Abnormal Engine Noise Diagnostic Procedure
Oil Level Check
Oil Level Check
Low Pressure Fuel System Diagnostic Procedure
Diagnostic Trouble Code Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Fuel Filter Check
Diagnostic Trouble Code Check
Low Pressure Fuel Pump Electrical Check—If Equipped
Fuel Filter Check
Excessive Fuel Consumption Diagnostic Procedure
Diagnostic Trouble Code Check
Fuel Supply Check
Fuel Line Check
Fuel Tank Check
Diagnostic Trouble Code Check
Fuel Supply Check
Fuel Line Check
Fuel Tank Check
Fuel in Oil Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Contamination Check
Diagnostic Trouble Code Check
Oil Contamination Check
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
Group 25 – Tests
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Tier 3/Stage IIIA
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II
Fluid Sampling Procedure
Intake Manifold Pressure Test—Turbocharger Boost—6.8L Stage II
Engine Idle Speeds and Auto Shutdown Check
Engine Slow Idle Speed Adjustment
Section 9015 – ELECTRICAL SYSTEM
Group 05 – System Information
Electrical Diagram Information
Electrical Schematic Symbols
Group 10 – System Diagrams
Fuse and Relay Specifications
System Functional Schematic, Wiring Diagram, and Component Location Master Legend
System Functional Schematic and Section Legend
JDLink™ System Functional Schematic—MIG/GTT
JDLink™ System Functional Schematic—MTG/SAT
Power and Ground Cables (W1) Component Location
Loader Frame Harness (W2) Component Location
Loader Frame Harness (W2) Wiring Diagram
Load Center Harness (W3) Component Location
Load Center Harness (W3) Wiring Diagram
Front Console Harness (W4) Component Location
Front Console Harness (W4) Wiring Diagram (S.N. —635782)
Front Console Harness (W4) Wiring Diagram (S.N. 635783— )
Engine Frame Harness (W5) Component Location
Engine Frame Harness (W5) Wiring Diagram
Engine Harness (W6) Component Location
Engine Harness (W6) Wiring Diagram
Low Pressure Fuel Pump Harness (W7) Component Location—If Equipped
Low Pressure Fuel Pump Harness (W7) Wiring Diagram—If Equipped
Beacon Light Harness (W8) Component Location
Beacon Light Harness (W8) Wiring Diagram
Transmission Harness (W10) Component Location
Transmission Harness (W10) Wiring Diagram
Rear Frame Harness (W13) Component Location
Rear Frame Harness (W13) Wiring Diagram
License Plate Light and Backup Light Harness (W14) Component Location—If Equipped
License Plate Light and Backup Light Harness (W14) Wiring Diagram—If Equipped
Secondary Steering Harness (W17) Component Location
Secondary Steering Harness (W17) Wiring Diagram
Cab Roof Harness (W19) Component Location
Cab Roof Harness (W19) Wiring Diagram
Heater and Air Conditioner Harness (W20) Component Location
Heater and Air Conditioner Harness (W20) Wiring Diagram
Radar Object Detection Harness (W21) Component Location—If Equipped
Radar Object Detection Harness (W21) Wiring Diagram
Joystick Steering Harness (W22) Component Location—If Equipped
Joystick Steering Harness (W22) Wiring Diagram—If Equipped
Radio Harness (W23) Component Location
Radio Harness (W23) Wiring Diagram
JDLink™ System Harnesses Component Location—MIG/GTT
JDLink™ System Harnesses Component Location—MTG/SAT
JDLink™ System Wiring Diagrams—MIG/GTT
JDLink™ System Wiring Diagrams—MTG/SAT
Tire Pressure Monitoring (TPM) System Harness (W35) Component Location
Tire Pressure Monitoring (TPM) System Harness (W35) Wiring Diagram
Group 15 – Sub-System Diagnostics
Start and Charge Circuits Theory of Operation
Controller Area Network (CAN) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Flex Load Controller (FLC) Circuit Theory of Operation
Transmission Control Unit (TCU) Circuit Theory of Operation
Park Brake Circuit Theory of Operation
Advanced Display Unit (ADU) Circuit Theory of Operation
Joystick Steering Circuit Theory of Operation—If Equipped
Radar Object Detection (ROD) Circuit Theory of Operation
Auto-Differential Lock Circuit Theory of Operation—If Equipped
Embedded Payload Scale (EPS) Circuit Theory of Operation
Tire Pressure Monitoring (TPM) System Theory of Operation
JDLink™ Circuit Theory of Operation
Group 16 – Monitor Operation
Advanced Display Unit (ADU)—Service Mode
Advanced Display Unit (ADU)—Clear Codes
Advanced Display Unit (ADU)—Auto Idle
Advanced Display Unit (ADU)—Auto Shutdown
Advanced Display Unit (ADU)—Enable Options
Advanced Display Unit (ADU)—Tire Size
Advanced Display Unit (ADU)—Fan Speed
Advanced Display Unit (ADU)—Maximum High Gear
Advanced Display Unit (ADU)—Transmission Clutch Calibration
Advanced Display Unit (ADU)—Slow Idle Adjust
Advanced Display Unit (ADU)—Hide/Unhide Main Menu
Group 20 – References
Electrical Component Specifications
Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Connection Procedure
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application
Diagnostic Trouble Codes—After Machine Repair
JDLink™ System Identification
JDLink™ Connection Procedure—If Equipped
Controller Area Network (CAN) Diagnostics
System Check
Service ADVISOR™ Fuse Test
CAN Termination Resistor Check
CAN Hi Wire Voltage Check
CAN Lo Wire Voltage Check
CAN Hi Wire Circuit Check
CAN Lo Wire Circuit Check
Controller Check
System Check
Service ADVISOR™ Fuse Test
CAN Termination Resistor Check
CAN Hi Wire Voltage Check
CAN Lo Wire Voltage Check
CAN Hi Wire Circuit Check
CAN Lo Wire Circuit Check
Controller Check
Alternator Test
Transmission Control Valve Solenoid Check
Clutch Cut-Off Sensor Check
Boom Height Kickout (BHKO) Adjustment
Return-to-Carry (RTC) Adjustment
Return-to-Dig (RTD) Adjustment—Z-Bar Linkage
Return-to-Dig (RTD) Adjustment—Powerllel Linkage
Return-to-Dig (RTD) Adjustment—Tool Carrier Linkage
Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor Remove and Install
Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor Disassemble and Assemble
Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor Calibration
EPS Diagnostics
Advanced Display Unit (ADU) Options Check
DTC Check
Trigger Point Check
Lift Check
Zero Scale Check
Weight Check
Counter Switch Check
Hydraulic System Check
Advanced Display Unit (ADU) Options Check
DTC Check
Trigger Point Check
Lift Check
Zero Scale Check
Weight Check
Counter Switch Check
Hydraulic System Check
Change Backup Alarm Volume
Hydraulic Pressure Sensor Diagnostic Procedure
Pressure Sensor Test
Pressure Sensor Test
Pressure Switches and Sensors Remove and Install
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Connector Terminal Test Diagnostic Procedure
Terminal Visual Inspection
Terminal Test Loose Fit Check
Terminal Test Crimp Check
Terminal Visual Inspection
Terminal Test Loose Fit Check
Terminal Test Crimp Check
Replace Metri-Pack® (Push Type) Connectors
Replace Metri-Pack® Connectors
Replace DEUTSCH® Circular Connectors
Replace DEUTSCH® Rectangular or Triangular Connectors
Install DEUTSCH® Contact
Replace WEATHER PACK® Connector
Install WEATHER PACK® Contact
Replace CINCH™ Connectors
Install CINCH™ Contact
Repair 32 and 48 Way CINCH™ Connectors
Remove Connector Body from Blade Terminals
Engine Control Unit (ECU) Remove and Install
Flex Load Controller (FLC) Remove and Install
Transmission Control Unit (TCU) Remove and Install
Transmission Control Unit (TCU) Remove and Install
Sealed Switch Module (SSM) Remove and Install
Advanced Display Unit (ADU) Remove and Install
TPM—Activating Tire Pressure Monitoring System
TPM—Programming Sensors with SmartWave® Advanced Maintenance Tool
TPM—Programming Using Sensor Identification Numbers
TPM—Cold Inflation Pressure Setup
TPM—Alarm Setup
TPM—Delete Sensors
TPM—SmartWave® Advanced Maintenance Tool Diagnostics
TPM—Tire Pressure Sensor Remove and Install
Section 9020 – POWER TRAIN
Group 05 – Theory of Operation
TeamMate™ Axles
Power Train Operation
Torque Converter Operation
Transmission Operation
Transmission Operation—First Gear Forward
Transmission Clutch Pack Engagement and Solenoids Activated
Transmission Filter Bypass Valve Operation
Transmission Control Valve Component Operation
Transmission Clutch Modulation Operation
Thermal Bypass Valve Operation
Standard Differential Operation
Differential Lock Operation
Axle Circulation Dual Pump Operation—If Equipped
Park Brake Operation
Group 15 – Diagnostic Information
Transmission System Schematic—First Forward
Transmission Control System
Power Train Component Location
Transmission Clutch Slippage Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Level Check
Oil Type or Viscosity Check
Transmission System Pressure Check
Transmission Clutch Pressure Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Transmission Control Valve Check
Transmission Pump Flow Check
Clutch Pack Check
Diagnostic Trouble Code Check
Oil Level Check
Oil Type or Viscosity Check
Transmission System Pressure Check
Transmission Clutch Pressure Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Transmission Control Valve Check
Transmission Pump Flow Check
Clutch Pack Check
Machine Will Not Move in Either Direction Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Clutch Cut-Off Check
Park Brake Check (Park Brake Light On)
Park Brake Check (Park Brake Light Off)
Park Brake Solenoid Valve Check
Transmission System Pressure Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Transmission Control Valve Check
Transmission Pump Flow Check
Pressure Regulating Valve Check
Transmission Clutch Pressure Check
Clutch Pack Check
Engine-to- Transmission Drive Shaft Check
Torque Converter Check
Internal Shaft and Gear Check
Drive Shaft and Universal Joint Check
Ring and Pinion Gear Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Clutch Cut-Off Check
Park Brake Check (Park Brake Light On)
Park Brake Check (Park Brake Light Off)
Park Brake Solenoid Valve Check
Transmission System Pressure Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Transmission Control Valve Check
Transmission Pump Flow Check
Pressure Regulating Valve Check
Transmission Clutch Pressure Check
Clutch Pack Check
Engine-to- Transmission Drive Shaft Check
Torque Converter Check
Internal Shaft and Gear Check
Drive Shaft and Universal Joint Check
Ring and Pinion Gear Check
Machine Will Not Shift Correctly Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Oil Temperature Check
Engine-to-Transmission Drive Shaft Check
Torque Converter Check
Transmission Pressure Check
Transmission Clutch Pressure Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Internal Shaft and Gear Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Oil Temperature Check
Engine-to-Transmission Drive Shaft Check
Torque Converter Check
Transmission Pressure Check
Transmission Clutch Pressure Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Internal Shaft and Gear Check
Transmission System Pressure Is Low in Neutral Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Filter Check
Transmission Pump Flow Check
Transmission System Pressure Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Filter Check
Transmission Pump Flow Check
Transmission System Pressure Check
Transmission Pressure Is Low (One or Two Gear Ranges) Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Clutch Pack Check
Diagnostic Trouble Code Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Clutch Pack Check
Transmission Shifts Too Slow Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Transmission Oil Level Check
Transmission Oil Temperature Check
Transmission Pump Flow Check
Transmission System Pressure Check
Clutch Pack Leakage Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Transmission Oil Level Check
Transmission Oil Temperature Check
Transmission Pump Flow Check
Transmission System Pressure Check
Clutch Pack Leakage Check
Transmission Control Valve Check
Transmission Control Valve Orifice Check
Transmission Manifold Plate Check
Transmission Shifts Too Fast Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Transmission System Pressure Check
Transmission Control Valve Check
Transmission Clutch Pack Check
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Transmission System Pressure Check
Transmission Control Valve Check
Transmission Clutch Pack Check
Machine Creeps in Neutral Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Oil Type or Viscosity Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Manifold Plate Check
Transmission Clutch Pack Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Oil Type or Viscosity Check
Transmission Control Valve Gasket Check
Transmission Control Valve Check
Transmission Manifold Plate Check
Transmission Clutch Pack Check
Transmission Hydraulic System Overheats Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Cooler Line Check
Transmission Oil Cooler Check
Transmission Oil Cooler Thermal Bypass Valve Condition Check
Transmission Oil Cooler Thermal Bypass Valve Operation Check
Oil Cooler Restriction Check
Transmission System Pressure Check
Torque Converter-Out Pressure Check
Transmission Pump Flow Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Transmission Cooler Line Check
Transmission Oil Cooler Check
Transmission Oil Cooler Thermal Bypass Valve Condition Check
Transmission Oil Cooler Thermal Bypass Valve Operation Check
Oil Cooler Restriction Check
Transmission System Pressure Check
Torque Converter-Out Pressure Check
Transmission Pump Flow Check
Transmission Excessive Noise Diagnostic Procedure
Diagnostic Trouble Code Check
Transmission Oil Level Check
Oil Type or Viscosity Check
Driveline Check
Flywheel Output Dampener Check
Transmission Lube Check
Transmission Wear Check
Converter Bearing Check
Diagnostic Trouble Code Check
Transmission Oil Level Check
Oil Type or Viscosity Check
Driveline Check
Flywheel Output Dampener Check
Transmission Lube Check
Transmission Wear Check
Converter Bearing Check
Oil Aerated Diagnostic Procedure
Oil Type or Viscosity Check
Oil Level Check
Transmission Pump Suction Tube Check
Oil Type or Viscosity Check
Oil Level Check
Transmission Pump Suction Tube Check
Oil Ejected from Filler Tube Diagnostic Procedure
Oil Level Check
Transmission Breather Check
Oil Level Check
Transmission Breather Check
Machine Vibrates Diagnostic Procedure
Diagnostic Trouble Code Check
Aerated Oil Check
Oil Type or Viscosity Check
Driveline Check
Flywheel Output Dampener Check
Diagnostic Trouble Code Check
Aerated Oil Check
Oil Type or Viscosity Check
Driveline Check
Flywheel Output Dampener Check
Machine Power and Acceleration Low Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Aerated Oil Check
Transmission Control Valve Check
Torque Converter Check
Transmission Clutch Pack Check
Diagnostic Trouble Code Check
Oil Type or Viscosity Check
Aerated Oil Check
Transmission Control Valve Check
Torque Converter Check
Transmission Clutch Pack Check
Torque Converter Stall RPM Diagnostic Procedure
Transmission Oil Level Check
Transmission Oil Type Check
Transmission Oil Temperature Check
Aerated Oil Check
Torque Converter Relief Valve Check
Torque Converter Stall Speed Check
Transmission Oil Level Check
Transmission Oil Type Check
Transmission Oil Temperature Check
Aerated Oil Check
Torque Converter Relief Valve Check
Torque Converter Stall Speed Check
Differential Lock Will Not Engage Diagnostic Procedure
Diagnostic Trouble Code Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Differential Lock Leakage Check
Differential Lock Disks and Plates Check
Diagnostic Trouble Code Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Differential Lock Leakage Check
Differential Lock Disks and Plates Check
Differential Lock Slips and Chatters Diagnostic Procedure
Diagnostic Trouble Code Check
Axle Oil Check
Differential Lock Leakage Check
Differential Lock Disks and Plates Check
Diagnostic Trouble Code Check
Axle Oil Check
Differential Lock Leakage Check
Differential Lock Disks and Plates Check
Differential Lock Will Not Disengage Diagnostic Procedure
Diagnostic Trouble Code Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Differential Lock Piston Check
Differential Lock Disks and Plates Check
Diagnostic Trouble Code Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Differential Lock Piston Check
Differential Lock Disks and Plates Check
Differential Oil Level Rises Diagnostic Procedure
Diagnostic Trouble Code Check
Differential Line Routing Check
Differential Lock Piston Check
Brake Piston Check
Diagnostic Trouble Code Check
Differential Line Routing Check
Differential Lock Piston Check
Brake Piston Check
Differential Oil Level Low Diagnostic Procedure
Axle External Leakage Check
Axle External Leakage Check
Differential and Axle Noise Excessive Diagnostic Procedure
Axle Oil Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Service Brakes Check
Differential Check
Axle Bearing Check
Axle Planetary Check
Axle Oil Check
Foot Switch Check
Differential Lock Solenoid Valve Check
Service Brakes Check
Differential Check
Axle Bearing Check
Axle Planetary Check
Axle Wheel Hub Face Seal Leaking Diagnostic Procedure
Axle Breather Check
Face Seal Check
Axle Bearing Check
Axle Breather Check
Face Seal Check
Axle Bearing Check
Axle Overheats Diagnostic Procedure
Axle Oil Level Check
Axle Oil Check
Service Brake Drag Check
Axle Circulation Pumps Check
Axle Oil Level Check
Axle Oil Check
Service Brake Drag Check
Axle Circulation Pumps Check
Service Brakes Poor or Do Not Apply Diagnostic Procedure
Axle Breather Check
Service Brake Line Blocked or Restricted Check
Air in Service Brake System Check
Service Brake Accumulator Check
Service Brake Valve Check
Service Brake Disk Check
Service Brake Piston Seal Check
Axle Breather Check
Service Brake Line Blocked or Restricted Check
Air in Service Brake System Check
Service Brake Accumulator Check
Service Brake Valve Check
Service Brake Disk Check
Service Brake Piston Seal Check
Service Brakes Aggressive Diagnostic Procedure
Diagnostic Trouble Code Check
Clutch Cut-Off Enable/Disable Check
Hydraulic Oil Level Check
Air in Service Brake System Check
Service Brake Valve Check
Diagnostic Trouble Code Check
Clutch Cut-Off Enable/Disable Check
Hydraulic Oil Level Check
Air in Service Brake System Check
Service Brake Valve Check
Service Brakes Dragging Diagnostic Procedure
Brake Pedal Check
Service Brake Valve Check
Service Brake Disk Check
Service Brake Piston Check
Brake Pedal Check
Service Brake Valve Check
Service Brake Disk Check
Service Brake Piston Check
Service Brakes Lock Up Diagnostic Procedure
Diagnostic Trouble Code Check
Brake Pedal Check
Service Brake Valve Wear Check
Service Brake Valve Pressure Check
Service Brake Disk Check
Service Brake Piston Check
Diagnostic Trouble Code Check
Brake Pedal Check
Service Brake Valve Wear Check
Service Brake Valve Pressure Check
Service Brake Disk Check
Service Brake Piston Check
Service Brakes Chatter Diagnostic Procedure
Brake Pedal Check
Service Brake Valve Check
Axle Oil Check
Air in Service Brake System Check
Service Brake Disk Check
Service Brake Piston Check
Brake Pedal Check
Service Brake Valve Check
Axle Oil Check
Air in Service Brake System Check
Service Brake Disk Check
Service Brake Piston Check
Service Brake Warning Light On Diagnostic Procedure
Diagnostic Trouble Code Check
Hydraulic Leak Check
Service Brake Accumulator Check
Service Brake Valve Check
Service Brake Valve Leakage Check
Differential Lock Leakage Check
Diagnostic Trouble Code Check
Hydraulic Leak Check
Service Brake Accumulator Check
Service Brake Valve Check
Service Brake Valve Leakage Check
Differential Lock Leakage Check
Driveline Excessive Vibration or Noise Diagnostic Procedure
Wheel Check
Driveline Lubrication Check
Universal Joint Retaining Cap Screws Check
Drive Shaft Yoke Alignment Check
Drive Shaft Check
Park Brake Check
Park Brake Oil Check
Park Brake Bearing Check
Rear Axle Oscillating Support Check
Wheel Check
Driveline Lubrication Check
Universal Joint Retaining Cap Screws Check
Drive Shaft Yoke Alignment Check
Drive Shaft Check
Park Brake Check
Park Brake Oil Check
Park Brake Bearing Check
Rear Axle Oscillating Support Check
Park Brake Will Not Hold Diagnostic Procedure
Diagnostic Trouble Code Check
Park Brake Oil Level Check
Park Brake Breather Check
Park Brake Solenoid Valve Check
Park Brake Pressure Check
Piston Seal Check
Park Brake Disk Check
Park Brake Spring Check
Diagnostic Trouble Code Check
Park Brake Oil Level Check
Park Brake Breather Check
Park Brake Solenoid Valve Check
Park Brake Pressure Check
Piston Seal Check
Park Brake Disk Check
Park Brake Spring Check
Park Brake Will Not Release Diagnostic Procedure
Diagnostic Trouble Code Check
Fuse Check
Park Brake Oil Level Check
Breather Tube Plugged
Park Brake Pressure Switch Check
Park Brake Pressure Check
Park Brake Disk Check
Park Brake Bearing Check
Diagnostic Trouble Code Check
Fuse Check
Park Brake Oil Level Check
Breather Tube Plugged
Park Brake Pressure Switch Check
Park Brake Pressure Check
Park Brake Disk Check
Park Brake Bearing Check
Park Brake Overheats Diagnostic Procedure
Park Brake Oil Level Check
Park Brake Oil Check
Park Brake Pressure Check
Park Brake Disk Check
Park Brake Bearing Check
Park Brake Oil Level Check
Park Brake Oil Check
Park Brake Pressure Check
Park Brake Disk Check
Park Brake Bearing Check
Park Brake Light Flashes When Shifting From Forward to Reverse Diagnostic Procedure
Diagnostic Trouble Code Check
Oil Temperature Check
Park Brake Solenoid Valve Check
Diagnostic Trouble Code Check
Oil Temperature Check
Park Brake Solenoid Valve Check
Park Brake Light Flashes During Each Shift Diagnostic Procedure
Diagnostic Trouble Code Check
Park Brake Oil Level Check
Oil Temperature Check
Park Brake Pressure Check
Park Brake Solenoid Valve Check
Diagnostic Trouble Code Check
Park Brake Oil Level Check
Oil Temperature Check
Park Brake Pressure Check
Park Brake Solenoid Valve Check
Park Brake Light Does Not Come On Diagnostic Procedure
Diagnostic Trouble Code Check
Fuse Check
Park Brake Pressure Switch Check
Harness Check
Diagnostic Trouble Code Check
Fuse Check
Park Brake Pressure Switch Check
Harness Check
Park Brake Will Not Apply Diagnostic Procedure
Diagnostic Trouble Code Check
Hydraulic Line Check
Park Brake Solenoid Valve Check
Piston Seal Check
Park Brake Disk Check
Park Brake Spring Check
Diagnostic Trouble Code Check
Hydraulic Line Check
Park Brake Solenoid Valve Check
Piston Seal Check
Park Brake Disk Check
Park Brake Spring Check
Group 20 – Adjustments
Service Brake Bleeding Procedure
External Service Brake Inspection
Transmission Control Unit (TCU)—Electronic Clutch Calibration
Group 25 – Tests
Transmission Oil Sampling Procedure
Transmission Oil Warmup Procedure
Park Brake Pressure Test
Park Brake Drag Test
Transmission Pump Flow Test
Transmission System Pressure Test
Transmission Clutch Pressure Test
Transmission Element Leakage Test
Transmission Lube Pressure Test
Torque Converter—In Pressure Test
Torque Converter—Out Pressure Test
Torque Converter Relief Pressure Test
Torque Converter—Out Flow Test
Torque Converter Stall Speed Test
Transmission Oil Cooler Thermal Bypass Valve Temperature Test
Transmission Oil Cooler Thermal Bypass Valve Pressure Test
Transmission Oil Cooler Restriction Test
Axle Circulation Pump Flow Test
Axle Breather Test
Differential Lock Pressure Test
Section 9025 – HYDRAULIC SYSTEM
Group 05 – Theory of Operation
Loader Hydraulic System Operation
Main Hydraulic Pump Operation
Hydraulic Pump Manifold Operation
Hydraulic Fan Operation
Hydraulic Reversing Fan Operation—If Equipped
Orbital Steering System Component Operation
Orbital Steering Valve Operation
Joystick Steering Valve Operation—If Equipped
Secondary Steering System Operation—If Equipped
Secondary Steering Valve Operation—If Equipped
Pilot Pressure Reducing Valve Operation
Service Brake Hydraulic System Operation
Service Brake Accumulator Operation
Service Brake Valve Operation
Pin Disconnect Operation
Pilot Control Lever Operation
Control Valve Pilot Orifice Check Valve Operation
Loader Control Valve Operation
Boom Section Operation—Boom Down and Steering
Bucket Section Operation—Boom Raise and Bucket Dump
Bucket Section Operation—Boom Raise and Bucket Dump (High-Lift Option)
Auxiliary Section—Operating and Boom Raise
Auxiliary Section—Spool Stroke Adjuster Operation
Loader Control Valve—Outlet Section Operation
Load Sense Circuit Operation—Neutral
Load Sense Circuit Operation—Steering
Load Sense Circuit Operation—Steering and Boom Down
Load Sense Circuit Operation—Boom Raise and Bucket Dump
Main Relief Valve Operation
Load Sense Relief Valve Operation
Circuit Relief With Anticavitation Valve Operation
Anticavitation Valve Operation
Hydraulic Return Filter Operation
Ride Control Operation—If Equipped
Group 15 – Diagnostic Information
Hydraulic System Schematic
Hydraulic System Component Location
No Hydraulic Functions Diagnostic Procedure
Hydraulic Enabled Switch Position Check
Hydraulic Enable Switch Check
Hydraulic System Relief Valve Check
Pilot Pressure Check
Hydraulic Enabled Switch Position Check
Hydraulic Enable Switch Check
Hydraulic System Relief Valve Check
Pilot Pressure Check
Hydraulic Functions Slow Diagnostic Procedure
Hydraulic Oil Temperature Check
Engine Speed Check
Pump Suction Line Check
Hydraulic Oil Level Check
Oil Viscosity Check
Hydraulic Line Check
Main Relief Valve Pressure Check
Pilot Control Pressure Check
Pilot Control Valve Check
Loader Control Valve Check
Main Hydraulic Pump Control Valve Check
Secondary Steering Valve—Secondary Steering Pump Isolation Check Valve Check
Steering Cylinders Check
Hydraulic Oil Temperature Check
Engine Speed Check
Pump Suction Line Check
Hydraulic Oil Level Check
Oil Viscosity Check
Hydraulic Line Check
Main Relief Valve Pressure Check
Pilot Control Pressure Check
Pilot Control Valve Check
Loader Control Valve Check
Main Hydraulic Pump Control Valve Check
Secondary Steering Valve—Secondary Steering Pump Isolation Check Valve Check
Steering Cylinders Check
Main Hydraulic Pump Noisy Diagnostic Procedure
Foamy Hydraulic Oil Check
Main Hydraulic Pump Suction Line Check
Hydraulic Reservoir Oil Level Check
Hydraulic Oil Viscosity Check
Hydraulic Line Check
Hydraulic Line Fitting Check
Hydraulic Line Installation Check
Main Hydraulic Pump Check
Foamy Hydraulic Oil Check
Main Hydraulic Pump Suction Line Check
Hydraulic Reservoir Oil Level Check
Hydraulic Oil Viscosity Check
Hydraulic Line Check
Hydraulic Line Fitting Check
Hydraulic Line Installation Check
Main Hydraulic Pump Check
No Orbital Steering Function Diagnostic Procedure
Frame Articulation Lock Bar Check
No Load Sense Signal Check (Secondary Steering Only)
Hydraulic Oil Level Check
Steering Line Check
Main Hydraulic Pump Check
Main Hydraulic Pump Drive Check
Frame Articulation Lock Bar Check
No Load Sense Signal Check (Secondary Steering Only)
Hydraulic Oil Level Check
Steering Line Check
Main Hydraulic Pump Check
Main Hydraulic Pump Drive Check
Boom Float Function Not Working Diagnostic Procedure
Return-to-Carry Switch Check
Pilot Control Pressure Check
Pilot Controller Detent Check
Pilot Control Valve Check
Loader Control Valve Check
Return-to-Carry Switch Check
Pilot Control Pressure Check
Pilot Controller Detent Check
Pilot Control Valve Check
Loader Control Valve Check
One Hydraulic Function Not Working Diagnostic Procedure
Hydraulic Line Check
Pilot Control Lever Adjustment Check
Pilot Control Pressure Check
Pilot Control Valve Check
Hydraulic Cylinder Check
Circuit Relief With Anticavitation Valve Check
Anticavitation Valve Check
Loader Control Valve Check
Hydraulic Line Check
Pilot Control Lever Adjustment Check
Pilot Control Pressure Check
Pilot Control Valve Check
Hydraulic Cylinder Check
Circuit Relief With Anticavitation Valve Check
Anticavitation Valve Check
Loader Control Valve Check
Hydraulic Function Drifts Down Diagnostic Procedure
Hydraulic Cylinder Check
Circuit Relief With Anticavitation Valve Check
Anticavitation Valve Check
Ride Control Circuit Check
Pilot Accumulator Solenoid Check
Loader Control Valve Check
Hydraulic Cylinder Check
Circuit Relief With Anticavitation Valve Check
Anticavitation Valve Check
Ride Control Circuit Check
Pilot Accumulator Solenoid Check
Loader Control Valve Check
Boom Down Does Not Work (Engine Off) Diagnostic Procedure
Pilot Enable/Boom Down Switch Check
Pilot Accumulator Solenoid Check
Pilot Enable Solenoid Check
Pilot Accumulator Precharge Check
Pilot Enable/Boom Down Switch Check
Pilot Accumulator Solenoid Check
Pilot Enable Solenoid Check
Pilot Accumulator Precharge Check
Ride Control Not Working Procedure
Ride Control Enabled Check
Electrical Circuit Check
Ride Control Function Check
Ride Control Accumulator Charge Pressure Check
Ride Control Valve Check Valve, Solenoid Valve, or Pilot Valve Stuck Open
Ride Control Enabled Check
Electrical Circuit Check
Ride Control Function Check
Ride Control Accumulator Charge Pressure Check
Ride Control Valve Check Valve, Solenoid Valve, or Pilot Valve Stuck Open
Oil Overheats Diagnostic Procedure
Hydraulic Oil Level Check
Hydraulic Oil Viscosity Check
Hydraulic Oil Cooler Bypass Valve Check
Hydraulic Oil Cooler Fins Check
Main Relief Valve Check
Circuit Relief With Anticavitation Valve Check
Hydraulic Line Check
Main Hydraulic Pump Check
Main Hydraulic Pump Drive Check
Hydraulic Oil Level Check
Hydraulic Oil Viscosity Check
Hydraulic Oil Cooler Bypass Valve Check
Hydraulic Oil Cooler Fins Check
Main Relief Valve Check
Circuit Relief With Anticavitation Valve Check
Hydraulic Line Check
Main Hydraulic Pump Check
Main Hydraulic Pump Drive Check
Hydraulic Oil Foams Diagnostic Procedure
Pump Suction Line Check
Hydraulic Oil Level Check
Hydraulic Oil Viscosity Check
Pump Suction Line Check
Hydraulic Oil Level Check
Hydraulic Oil Viscosity Check
Pin Disconnect Cylinders Will Not Retract Diagnostic Procedure
Pin Disconnect Enabled Check
Electrical Circuit Check
Pin Disconnect Pressure Check
Pin Disconnect Cylinder Check
Pin Disconnect Enabled Check
Electrical Circuit Check
Pin Disconnect Pressure Check
Pin Disconnect Cylinder Check
Constant Steering Required to Maintain Straight Travel Diagnostic Procedure
Hydraulic Oil Check
Steering Cylinder Check
Steering Cylinder Bushings Check
Hydraulic Oil Check
Steering Cylinder Check
Steering Cylinder Bushings Check
Slow Steering Wheel Movement Will Not Cause Frame Movement Diagnostic Procedure
Steering Cylinder Check
Steering Cylinder Check
Steering Wheel Turns Without Resistance and Causes No Frame Movement Diagnostic Procedure
Steering Column and Splined Coupling Check
Steering Cylinder Check
Secondary Steering Valve—Hydraulic System Isolation Check Valve Check
Steering Column and Splined Coupling Check
Steering Cylinder Check
Secondary Steering Valve—Hydraulic System Isolation Check Valve Check
Steering Erratic Diagnostic Procedure
Hydraulic Oil Check
Hydraulic Oil Level Check
Steering Cylinder Check
Hydraulic Oil Check
Hydraulic Oil Level Check
Steering Cylinder Check
Steering Wheel Free Play Diagnostic Procedure
Steering Wheel Nut Check
Steering Column and Orbital Steering Valve Splines Check
Steering Wheel Nut Check
Steering Column and Orbital Steering Valve Splines Check
Orbital Steering Valve Binds or Locks Up Diagnostic Procedure
Steering Column Check
Orbital Steering Valve Return Line Check
Hydraulic Oil Filter Contamination Check
Steering Column Check
Orbital Steering Valve Return Line Check
Hydraulic Oil Filter Contamination Check
Steering Wheel Turns by Itself Diagnostic Procedure
Steering Line Check
Steering Cylinder Check
Steering Line Check
Steering Cylinder Check
Machine Turns in Opposite Direction as Steering Wheel Diagnostic Procedure
Steering Line Check
Steering Line Check
Steering Wheel Kickback Diagnostic Procedure
Secondary Steering Valve Check Valve Check
Secondary Steering Valve Check Valve Check
Orbital Steering Jerky Diagnostic Procedure
Main Hydraulic Pump Pressure Cut-Off and Differential Pressure Check
Orbital Steering Valve Contamination Check
Main Hydraulic Pump Pressure Cut-Off and Differential Pressure Check
Orbital Steering Valve Contamination Check
No Joystick Steering Function Diagnostic Procedure
Electrical Check
Joystick Steering Pressure Check
Joystick Steering Circuit Relief Valve Check
Electrical Check
Joystick Steering Pressure Check
Joystick Steering Circuit Relief Valve Check
Secondary Steering Motor Will Not Operate Diagnostic Procedure
Electrical Check
Secondary Steering Pump Check
Electrical Check
Secondary Steering Pump Check
Secondary Steering Pump Runs But Will Not Steer Machine Diagnostic Procedure
Secondary Steering Manifold Primary Check Valve Check
Secondary Steering Manifold Primary Check Valve Check
Hydraulic Fan Does Not Reach Full Speed Diagnostic Procedure
Electrical Signal Check
Oil Viscosity Check
Hydraulic Fan Pump Coupling Check
Hydraulic Fan Pump Check
Fan Proportional/Relief Solenoid Valve Check
Fan Reversing Solenoid Valve Check
Fan Reversing Valve Check
Hydraulic Fan Motor Check
Fan Motor Coupling Check
Electrical Signal Check
Oil Viscosity Check
Hydraulic Fan Pump Coupling Check
Hydraulic Fan Pump Check
Fan Proportional/Relief Solenoid Valve Check
Fan Reversing Solenoid Valve Check
Fan Reversing Valve Check
Hydraulic Fan Motor Check
Fan Motor Coupling Check
Hydraulic Fan Runs at Full Speed Only Diagnostic Procedure
Electrical Signal Check
Fan Proportional/Relief Solenoid Valve Check
Fan Reversing Valve Return Line Check
Electrical Signal Check
Fan Proportional/Relief Solenoid Valve Check
Fan Reversing Valve Return Line Check
Hydraulic Fan Does Not Spin Diagnostic Procedure
Electrical Signal Check
Fan Reversing Solenoid Valve Check
Fan Reversing Spool Valve Check
Hydraulic Fan Pump Coupling Check
Hydraulic Fan Pump Check
Hydraulic Fan Motor Coupling Check
Electrical Signal Check
Fan Reversing Solenoid Valve Check
Fan Reversing Spool Valve Check
Hydraulic Fan Pump Coupling Check
Hydraulic Fan Pump Check
Hydraulic Fan Motor Coupling Check
Hydraulic Fan Will Not Reverse Direction Diagnostic Procedure
Electrical Signal Check
Fan Reversing Solenoid Valve Check
Fan Reversing Spool Valve Check
Electrical Signal Check
Fan Reversing Solenoid Valve Check
Fan Reversing Spool Valve Check
Group 20 – Adjustments
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Pilot Control Lever Adjustment
Auxiliary Pilot Control Lever Adjustment
Ride Control Accumulator Gas Charge Procedure
Ride Control Accumulator Draining Procedure
Auxiliary Valve Section—Stroke Adjustment
Group 25 – Test
Hydraulic Oil Sampling Procedure
Hydraulic Oil Warmup Procedure
Hydraulic System Pressure and Accumulators Discharge
JT02156A Digital Pressure and Temperature Analyzer Kit Installation
Hydraulic System Operating and Standby Pressure Test
Main Hydraulic Pump Control Valve Test and Adjustment
Load Sense Relief Valve Pressure Test and Adjustment
Main Hydraulic Pump Flow Test
Main Hydraulic Pump Case Drain Test
Main Relief Valve Pressure Test
Circuit Relief With Anticavitation Valve Pressure Test
Loader Cylinder Drift Test
Boom, Bucket, and Steering Cylinder Leakage Test
Hydraulic Oil Cooler Restriction Test
Steering Cylinder Drift Test
Joystick Steering Valve Pressure Test—If Equipped
Joystick Steering Circuit Relief Valve Pressure Test—If Equipped
Secondary Steering Pump Pressure Relief Valve Test—If Equipped
Secondary Steering Valve—Hydraulic System Isolation Check Valve Leakage Test—If Equipped
Secondary Steering Valve—Secondary Steering Pump Isolation Check Valve Leakage Test—If Equipped
Pilot Control Valve Pressure Test
Auxiliary Pilot Control Valve Pressure Test
Pilot Pressure Reducing Valve Pressure Test
Pilot Accumulator Gas Precharge Test
Cycle Time Test
Service Brake Accumulator Gas Precharge and Low Brake Pressure Warning Test
Service Brake Valve Pressure Test
Service Brake Valve Leakage Test
Service Brake Accumulator Inlet Check Valve Leakage Test
Pin Disconnect Pressure Test—If Equipped
Hydraulic Fan Pump Pressure Test
Hydraulic Fan Motor Speed Test
Hydraulic Fan Pump Flow Test
Hydraulic Fan Motor Case Drain Test
Hydraulic Reversing Fan Test—If Equipped
Hydraulic Oil Filter Inspection Procedure
Section 9031 – HEATING AND AIR CONDITIONING
Group 05 – Theory of Operation
Air Conditioning System Cycle of Operation
Group 15 – Diagnostic Information
Air Conditioner and Heater Component Location
Air Conditioning System Does Not Operate Diagnostic Procedure
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Air Conditioner (On/Off) Switch Check
Blower Speed Resistor Check
Blower Motor Check
Freeze Control Switch Check
Air Conditioner Binary Pressure Switch Check
Air Conditioner Compressor Clutch Diode Check
Air Conditioner Compressor Clutch Check
Wiring Harness Check
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Air Conditioner (On/Off) Switch Check
Blower Speed Resistor Check
Blower Motor Check
Freeze Control Switch Check
Air Conditioner Binary Pressure Switch Check
Air Conditioner Compressor Clutch Diode Check
Air Conditioner Compressor Clutch Check
Wiring Harness Check
Air Conditioner Does Not Cool Interior of Cab Diagnostic Procedure
Fresh Air Filter Component Check
Condenser Restriction Check
Recirculating Air Filter Restriction Check
Refrigerant Hose Restriction Check
Condenser Core and Evaporator Core Air Flow Restriction Check
Blower Motor and Blower Speed Resistor Check
Compressor Belt Check
Cab Seals Check
System Refrigerant (R134a) Leak Check
Evaporator Core Fins Check
Fresh Air Filter Component Check
Condenser Restriction Check
Recirculating Air Filter Restriction Check
Refrigerant Hose Restriction Check
Condenser Core and Evaporator Core Air Flow Restriction Check
Blower Motor and Blower Speed Resistor Check
Compressor Belt Check
Cab Seals Check
System Refrigerant (R134a) Leak Check
Evaporator Core Fins Check
Air Conditioner Runs Constantly, Too Cold Diagnostic Procedure
Evaporator Core Component Check
Freeze Control Switch Check
Evaporator Core Component Check
Freeze Control Switch Check
Heating System Does Not Operate Diagnostic Procedure
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Speed Resistor Check
Blower Motor Check
Wiring Harness Check
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Speed Resistor Check
Blower Motor Check
Wiring Harness Check
Heater Does Not Warm Interior of Cab Diagnostic Procedure
Fresh Air Filter Component Check
Recirculating Air Filter Restriction Check
Refrigerant Hose Restriction Check
Condenser Core and Evaporator Core Air Flow Restriction Check
Blower Motor Check
Heater Valve Check
Fresh Air Filter Component Check
Recirculating Air Filter Restriction Check
Refrigerant Hose Restriction Check
Condenser Core and Evaporator Core Air Flow Restriction Check
Blower Motor Check
Heater Valve Check
Interior Windows Continue to Fog Diagnostic Procedure
Fresh Air Filter Component Check
Fresh Air Filter Component Check
Group 25 – Tests
Refrigerant Cautions and Proper Handling
R134a Refrigerant Cautions
R134a Oil Charge Capacity
R134a Refrigerant Charge Capacity
Refrigerant Hoses and Tubing Inspection
R134a Air Conditioning System Test
Operating Pressure Diagnostic Chart
Air Conditioning High/Low Pressure Switch Test
Freeze Control Switch Test
Refrigerant Leak Testing
.