Table of contents
FOREWORD
Section 05 – SAFETY
Group 05 – Safety Information
Section 10 – GENERAL
Group 05 – Baler Serial Numbers
Group 10 – GreenStar Component Identification
Group 15 – Torques for Hardware
Group 20 – Lubrication
ection 40 – ELECTRICAL SYSTEM — REPAIR
Group 05 – Connectors
Group 10 – Sensors and Switches
Group 15 – Actuators
Group 50 – BaleTrak Plus Monitor (S.N. —088999)
ection 50 – POWER TRAIN
Group 10 – Walterscheid Powerline
Group 20 – Cam-Type Cut Out Clutch
Group 20A – Cam-Type Cut Out Clutch (S.N. —061888)
Group 20B – Cam-Type Cut Out Clutch (S.N.061889—)
Group 30 – MaxiCut Precutter Gear Case
Group 35 – Chain Tension
Group 40 – Sprocket Alignment
ection 60 – BRAKING SYSTEM — REPAIR
Group 05 – Air Brakes
Group 10 – Hydraulic Brakes
Group 15 – Brake Shoe and Drum
ection 70A – HYDRAULIC SYSTEM — REPAIR
Group 05 – Safety
Group 10 – Bale Density Control Valve
Group 10A – Bale Density Control Valve (S.N. —088999)
Group 10B – Bale Density Control Valve (S.N. 089000—)
Group 12 – Wrapping Valve
Group 12A – Wrapping Valve (S.N. —088999)
Group 12B – Wrapping Valve (S.N. 089000—)
Group 14 – Main Control Valve
Group 14A – Main Control Valve (S.N. —088999)
Group 14B – Main Control Valve (S.N. 089000—)
Group 20 – Hydraulic Cylinders
Group 25 – Hydraulic Brake
Group 30 – Hydraulic Motor Series
Group 30A – OMP Hydraulic Motor Series
Group 30B – OMS Hydraulic Motor Series
Group 35 – MaxiCut Precutter Electro-Hydraulic Valve
Group 45 – Coupler
ection 70B – HYDRAULIC SYSTEM — ADJUSTMENT
Group 05 – Safety
Group 10 – Adjustment
Group 10A – Adjustment (S.N. —088999)
Group 10B – Adjustment (S.N. 089000—)
ection 80 – MISCELLANEOUS
Group 05 – Wheel, Hub and Axle
Group 15 – Bale Shape Indicator
Group 20 – Tongue
Group 25 – Body Frame
Section 85 – LUBRICATION SYSTEM — REPAIR
Group 05 – Drive Chain Lubrication
Group 05A – Drive Chain Lubrication (S.N. —049999)
Group 05B – Drive Chain Lubrication (S.N. 050000—)
Group 20 – Automatic Greasing System (S.N. 089000—)
Section 100A – PICKUP REPAIR
Group 15 – 2.00 m (6 ft 7 in.) Pickup
Section 100B – MAXICUT PRECUTTER SYSTEM
Group 05 – Adjustment
Section 120 – BALE CHAMBER ROLLS
Group 20 – Rolls and Bearings
Group 25 – Scraper of Roll
Section 130A – NET TYING
Group 15 – Repair — Net Tying
Group 15A – Repair — Standard Net Tying (S.N.— 079999)
Group 15B – Repair — CoverEdge Net Tying (S.N. 080000—)
Section 130B – TWINE TYING
Group 15 – Repair — Twine Tying
Section 140 – WRAPPING TABLE
Group 05 – Table Drive
Group 10 – Belt and Roll
Section 150 – WRAPPING DEVICE
Group 10 – Rubber Mat
Group 15 – Bale Tilt
Group 20 – Wrapping Arm
Section 211 – DIAGNOSTIC TROUBLE CODES
Group 05 – Description
Section 211A – DIAGNOSTIC TROUBLE CODES — GREENSTAR
Group 05 – Description
Group 10 – Wrapping Baler Diagnostic Trouble Code List
Group 15 – Display Diagnostic Trouble Code List
Section 211B – DIAGNOSTIC TROUBLE CODES — BALETRAK
Group 05 – Description
Group E00X – Battery Voltage
Group E20X – Twine Actuator M1
Group E21X – Net Actuator M2
Group E23X – Pick up Valve Y4
Group E24X – Knife Valve Y3
Group E25X – Reverser Valve Y2
Group E31X – Gear Case RPM Sensor S6
Group E32X – Twine Pulley Sensor S7/S8
Group E40X – Net Switch S4
Group E40Xa – Net Switch S4 (S.N. —079999)
Group E40Xb – Net Sensor S4 (S.N. 080000—)
Group E41X – Right Gate Switch S1
Group E43X – Full-Size Bale Switch S3
Group E60X – EPROM
Section 211C – DIAGNOSTIC TROUBLE CODES — VIRTUAL TERMINAL
Group 05 – Description
Group 10 – Diagnostic Trouble Code List
Section 212 – TROUBLESHOOTING
Group 10 – Bale Density/Gate Control — Troubleshooting
Group 10A – Bale Density/Gate Control — Troubleshooting (S.N. —088999)
Group 10B – Bale Density/Gate Control — Troubleshooting (S.N. 089000—)
Group 20 – Wrapper Control — Troubleshooting
Group 20A – Wrapper Control — Troubleshooting (S.N. —088999)
Group 20B – Wrapper Control — Troubleshooting (S.N. 089000—)
Section 240 – ELECTRICAL SYSTEM
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Electrical System Diagrams for Road Light
Group 10A – Electrical System Diagrams for Road Light (S.N. —070407)
Group 10B – Electrical System Diagrams for Road Light (S.N. 070408—)
Group 30 – Electrical System/BaleTrak Control
Group 30A – Electrical Diagrams/BaleTrak Control
Group 30A1 – Electrical Diagrams/BaleTrak Control (S.N. —070407)
Group 30A2 – Electrical Diagrams / BaleTrak Control (S.N. 070408—088999)
Group 30B – Diagnostic Modes/BaleTrak Control
Group 40 – Electrical System/GreenStar Control
Group 40A – Electrical Diagrams/GreenStar Control
Group 40B – Diagnostic Mode/GreenStar Control
Group 40C – Machine Setup/GreenStar Control
Group 40D – Software/GreenStar Control
Group 40I – Checking GreenStar Electrical Power System
Group 40J – Fuse Diagnosis
Group 40K – Checking Lamp E101 (Optional)
Group 40L – Checking Safety Arm Sensor S103 and Stop Button S101
Group 40M – Checking Torn Film Sensor S104
Group 40N – Checking Wrapping Arm Position Sensor S105
Group 40O – Checking Wrapping Arm Rotation Sensor S106
Group 40P – Checking Net Feeding Sensor S107
Group 40Q – Checking Gate Open Sensor S108
Group 40R – Checking Gate Closed Sensor S109
Group 40S – Checking Bale On Table Sensor S110
Group 40T – Checking Wrapping Table Position Sensors S111 and S112
Group 40V – Checking Table Positioning Sensor S113
Group 40W – Checking Twine Tying Sensor S114 and Net Cut Sensor S4
Group 40X – Checking Slow Speed Table Belt solenoid valve Y101 (Optional)
Group 40Y – Checking solenoid valve Y102 for Lowering Knives
Group 40Z – Checking solenoid valve Y103 for Raising Knives
Group 40AA – Checking Close Gate solenoid valve Y104
Group 40AB – Checking Open Gate solenoid valve Y105
Group 40AC – Checking Table Forward Movement solenoid valve Y106
Group 40AD – Checking Table Backward Movement solenoid valve Y107
Group 40AE – Checking Fast Speed Arm Rotation solenoid valve Y108
Group 40AF – Checking Reverse Arm Rotation solenoid valve Y109
Group 40AG – Checking Regular Arm Rotation solenoid valve Y110
Group 40AH – Checking Slow Speed Table Movement solenoid valve Y111 and Buzzer H101
Group 50 – Electrical System/Virtual Terminal Control
Group 50A – Electrical Diagrams/Virtual Terminal Control
Group 50B – Diagnostic Mode/Virtual Terminal Control
Group 50C – Machine Setup/Virtual Terminal Control
Group 50D – Software/Virtual Terminal Control
Section 250 – LUBRICATION SYSTEM — OPERATION AND TESTS
Group 05 – Chain Lubrication — Theory of Operation
Group 05A – Chain Lubrication — Theory of Operation (S.N. —049999)
Group 05B – Chain Lubrication — Theory of Operation (S.N. 050000—)
Group 06 – Chain Lubrication — Component Location
Group 06A – Chain Lubrication — Component Location (S.N. —049999)
Group 06B – Chain Lubrication — Component Location (S.N. 050000—)
Group 07 – Chain Lubrication — Troubleshooting
Group 07A – Chain Lubrication — Troubleshooting (S.N. —049999)
Group 07B – Chain Lubrication — Troubleshooting (S.N. 050000—)
Group 08 – Chain Lubrication — Diagnostic and Test Procedure (S.N. —049999)
Group 20 – Automatic Greasing System — Theory of Operation
Group 22 – Automatic Greasing System — Troubleshooting
Group 23 – Automatic Greasing System — Diagnostic and Test Procedure
Section 260A – AIR BRAKE SYSTEM — OPERATION AND TESTS
Group 05 – Safety
Group 20 – Air Brake System — Description
Group 21 – Air Brake System — Tests
Section 260B – HYDRAULIC BRAKE SYSTEM — OPERATION AND TESTS
Group 05 – Safety
Group 20 – Hydraulic Brake System — Description
Group 21 – Hydraulic Brake System — Tests
Section 270 – HYDRAULIC SYSTEM — OPERATION AND TESTS
Group 05 – Safety
Group 10 – General Information
Group 15 – MaxiCut Precutter Hydraulic System — Description
Group 16 – MaxiCut Precutter Hydraulic System — Tests
Group 20 – Main Control Valve — Description
Group 20A – Main Control Valve — Description (S.N. —088999)
Group 20B – Main Control Valve — Description (S.N. 089000—)
Group 25 – Bale Density/Gate Control — Description
Group 25A – Bale Density/Gate Control — Description (S.N. —088999)
Group 25B – Bale Density/Gate Control — Description (S.N. 089000—)
Group 26 – Bale Density/Gate Control — Tests
Group 26A – Bale Density/Gate Control — Tests (S.N. —088999)
Group 26B – Bale Density/Gate Control — Tests (S.N. 089000—)
Group 30 – Wrapping System — Description
Group 30A – Wrapping System — Description (S.N. —088999)
Group 30B – Wrapping System — Description (S.N. 089000—)
Section 330A – NET TYING — OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – Theory of Operation
Section 330B – TWINE TYING — OPERATION AND TESTS
Group 05 – Troubleshooting
Section 399 – SPECIAL TOOLS — DEALER-FABRICATED
Group 05 – Manufacturing the Tools
