John Deere 9650 STS 9750 STS Combine Diagnosis Test Technical Manual TM2302 PDF

General
Safety
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Protect Against Noise
Service Tires Safely
Work in Clean Area
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Practice Safe Maintenance
Combine and Component Identification
Identification Plates
Combine Identification Number
Engine Serial Number
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
Engine Gearcase
Transmission
Two Speed Four Wheel Drive Motors
General Specifications
Operating Speeds
Ground Speed (Fast Idle)
Turning Radius
Specifications
9410 Combine
9510 Combine
Dimension Reference Points
Dimensions
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
O-Ring Boss Fitting Torque Chart
Flat Face O-Ring Seal Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Diagnostic and Testing Procedures
Troubleshooting
Electrical System Operational Checkout
Electrical System Operational Check
Power Train Operational Checkout
Power Train Operational Check
Four Wheel Drive Operational Checkout
Four Wheel Drive Operational Checkout Diagnostics
Four Wheel Drive Operational Check
Parking Brake Operational Checkout
Park Brake Operational Check
Service Brake Operational Checkout
Service Brake Operational Check
Hydraulic System Operational Checkout
Hydraulic System Operational Check
Main Gearcase Operational Checkout
Main Gearcase Operational Check
Steering Operational Checkout
Steering Operational Check
ClimaTrak Operational Checkout
ClimaTrak Operational Check
Engine Operation And Tests
General Information
General Information
Test Procedures and Adjustments
Test Procedures
Cooling And Rotary Screen Diagnostics
Brief Description
Basic Operation
Cooling System
High Coolant Temperature Protection
Component Location
Cooling System Diagnostics
Engine Cooling System Problem
Engine Operation
Engine Identification
Troubleshooting Information Sources
General Engine Description
Engine Diagnostics
Engine Power Problem
Component Identification
Fuel/Air Operation and Tests
Air Intake System Diagnostics
Air Intake Schematic
Air Intake Diagnostics
Air Intake Problem
Fuel System Diagnostics
Schematic
Fuel System Problem
Electrical System Operation and Test
Accessing Diagnostic Trouble Codes and Addresses
Diagnostic Trouble Codes
Diagnostic Addresses By Function
Diagnostic Addresses by Function
Diagnostic Addresses By Controller
Diagnostic Addresses – A00 Engine Control Unit
Diagnostic Addresses – C00 Armrest Control Unit
Diagnostic Addresses – C03 Cornerpost Control Unit
Diagnostic Addresses – E00 Tailings Master Sensor
Diagnostic Addresses – E01 Header Control Unit
Diagnostic Addresses – E02 Right Control Unit
Diagnostic Addresses – E03 Left Control Unit
Quick Cal Procedures
Machine Setting Addresses
Active Header Height Control – Type Identification
Active Header Height Control – Height Resume Identification
Active Header Height Control – Height Sensing Identification
Active Header Height Control – Height Sensing with HYDRAFLEX Identification
Active Header Height Control – Float Identification
Active Header Height Control – Float Diagnostics
Connector Locations
Electrical Schematics
Float Pressure Diagnostics
Active Header Height Control – Float Problem
Active Header Height Control – Height Resume Diagnostics
Active Header Height Control – Height Resume Problem
Active Header Height Control – Height Sensing Diagnostics
Height Sensing Problem
Active Header Height Control – Height Sensing w/ HYDRAFLEX Diagnostics
Active Header Height Control – Height Sensing with HYDRAFLEX Diagnostics
Header Height Sensing with HYDRAFLEX Problem
Alternator and Battery – 95 Ampere Diagnostics
Electrical Schematics
95amp Alternator/Battery Problem
Armrest Control Unit Overall Diagnostics
Armrest Control Unit Overall Problem
Auxiliary Power Strip Outlet Diagnostics
Auxiliary Power Strip Problem
Backshaft Speed Adjust Diagnostics
Backshaft Speed Adjust Problem
CAN Bus Diagnostics
Electrical Schematic
CAN Bus Problem
Chopper Raise/Lower Diagnostics
Chopper Raise / Lower Diagnostics
Chopper Raise / Lower Problem
Cleaning Fan Speed Adjust Diagnostics
Cleaning Fan Speed Adjust Problem
ClimaTRAK Diagnostics
Operational Check Problem
COMFORT COMMAND™ Seat Diagnostics
COMFORT COMMAND Seat Diagnostics
Comfort Command™ Seat Problem
CONTOUR MASTER™ – Automatic Diagnostics
CONTOUR MASTER – Automatic Diagnostics
Contour Master Problem
CONTOUR MASTER™ – Manual Tilt Diagnostics
CONTOUR MASTER – Manual Diagnostics
CONTOUR MASTER Problem
Cornerpost Control Unit Overall Diagnostics
Cornerpost Problem
Cornerpost – Backshaft Speed Diagnostics
Cornerpost Backshaft Speed Problem
Cornerpost – Cleaning Fan Speed Diagnostics
Cornerpost Cleaning Fan Speed Problem
Cornerpost – CONTOUR MASTER™ Position Diagnostics
Cornerpost – CONTOUR MASTER Position Diagnostics
Cornerpost CONTOUR MASTER Position Problem
Cornerpost – Deck Plate Spacing Diagnostics
Cornerpost Corn Head Deck Plate Position Problem
Cornerpost – Engine Hours Diagnostics
Cornerpost – Engine Hourmeter Problem
Cornerpost – Engine Speed Diagnostics
Cornerpost Engine Speed Problem
Cornerpost – Engine Temperature Gauge Diagnostics
Cornerpost Engine Temperature Problem
Cornerpost – Float Pressure Diagnostics
Cornerpost – Float Pressure Problem
Cornerpost – Fuel Gauge Diagnostics
Cornerpost Fuel Gauge Problem
Cornerpost – Ground Speed Diagnostics
Cornerpost Ground Speed Problem
Cornerpost – HYDRAFLEX™ Pressure Diagnostics
Cornerpost – HYDRAFLEX Pressure Diagnostics
Cornerpost HYDRAFLEX Pressure Display Problem
Cornerpost – Separator Hours Diagnostics
Cornerpost – Separator Hourmeter Problem
Cornerpost – Threshing Clearance Diagnostics
Cornerpost Concave Position Problem
Cornerpost – Threshing Speed Diagnostics
Cornerpost Threshing Speed Problem
Deck Plate Adjust Diagnostics
Deck Plate Adjust Problem
Delayed Power Diagnostics
Delayed Power Problem
DIAL-A-SPEED™Diagnostics
DIAL-A-SPEED Diagnostics
Dial-A-Speed Problem
Draper Speed Adjust Diagnostics
Draper Speed Adjust Problem
Engine Compartment Relay Panel Diagnostics
Engine Compartment Relay Panel Problem
Engine Control – Overall Diagnostics
Engine Control Overall
Engine and Fuel Control – Diagnostics
Engine and Fuel Control Diagnostics
Engine and Fuel Control Problem
Feeder House Reverser Diagnostics
Feeder House Reverse Problem
Four-Wheel Drive – Two-Speed Diagnostics
Two Speed Four Wheel Drive Problem
GREENSTAR -™ System Identification
GREENSTAR Yield Mapping System
GREENSTAR Yield Monitoring System
GREENSTAR -™ Yield Mapping System Diagnostics
GREENSTAR Yield Mapping System Diagnostics
GREENSTAR™ Mapping System Problem
GREENSTAR -™ Yield Monitor System Diagnostics
GREENSTAR Yield Monitor System Diagnostics
GREENSTAR™ Yield Monitor System Problem
GREENSTAR -™ Display Diagnostics
GREENSTAR Display Diagnostics
GREENSTAR™ Display Problem
GREENSTAR -™ GPS STARFIRE™Receiver Diagnostics
GREENSTAR STARFIRE Receiver Diagnostics
GPS STARFIRE™ Receiver Problem
GREENSTAR -™ Mass Flow Sensor Diagnostics
GREENSTAR Mass Flow Sensor Diagnostics
GREENSTAR™ Mass Flow Sensor Problem
GREENSTAR -™ Mobile Processor Diagnostics
GREENSTAR Mobile Processor Diagnostics
Mobile Processor Diagnostic Check
GREENSTAR -™ Moisture Sensor Diagnostics
GREENSTAR Moisture Sensor Diagnostics
GREENSTAR™ Moisture Sensor Problem
GREENSTAR -™ PC Data Storage Card Diagnostics
GREENSTAR PC Data Storage Card Diagnostics
PC Data Storage Card Problem
Header Control Unit Overall Diagnostics
Header Control Unit Problem
Header Engage Diagnostics
Header Engage Problem
Header Raise/Lower Diagnostics
Header Raise/Lower Problem
Horn Diagnostics
Horn Problem
HYDRAFLEX™ Pressure Adjust – Automatic Diagnostics
HYDRAFLEX Pressure Adjust – Automatic Diagnostics
HYDRAFLEX Pressure Adjust – Automatic Problem
HYDRAFLEX™ Pressure Adjust – Manual Diagnostics
HYDRAFLEX Pressure Adjust – Manual Diagnostics
HYDRAFLEX Pressure Adjust – Manual Problem
Left Control Unit Overall Diagnostics
Left Control Unit Problem
Left Control Unit – Control Relay Board Link Diagnostics
Link Problem
Lighting System Overall Diagnostics
Operating Light Locations
Service Light Locations
Lighting Usage Chart
Lighting System – Daytime Running Lighting Diagnostics
Light Locations
Running Lights Problem
Lighting System – Dome Light Diagnostics
Dome Light System Diagnostics
Lighting System – Exit Lighting Diagnostics
Exit Light Problem
Lighting System – Field Light Diagnostics
Field Lighting Problem
Lighting System – Hazard/Turn Lighting Diagnostics
Lighting System – Hazard / Turn Lighting Diagnostics
Turn/Hazard Light Problem
Lighting System – Marker Lights Diagnostics
Detailed Description
Marker Lighting Problem
Lighting System – Panel Lights Diagnostics
Lighting System – Panel Lamps Diagnostics
Panel Light Problem
Lighting System – Rear Discharge Lights Diagnostics
Lighting System – Rear Discharge Lamps Diagnostics
Rear Discharge Lighting Problem
Lighting System – Road Lights Diagnostics
Lighting System – Road Lamps Diagnostics
Road Lighting Problem
Lighting System – Shoe Lights Diagnostics
Lighting System – Service Lamps – Shoe Area Diagnostics
Shoe Light Problem
Lighting System – Side Finder Lights Diagnostics
Lighting System – Side Finder Lamps Diagnostics
Side Finder Problem
Lighting System – Stubble Lights Diagnostics
Lighting System – Stubble Lamps Diagnostics
Stubble Lights Problem
Lighting System – Unloading Auger Light Diagnostics
Auger Light Problem
Multifunction Control Handle Diagnostics
Multifunction Control Handle Problem
Quick-Stop Diagnostics
Quick-Stop Problem
Radio System Diagnostics
Radio System Problem
Reel Fore/Aft Diagnostics
Reel Fore/Aft Problem
Reel Fore/Aft Resume Diagnostics
Reel Raise/Lower Diagnostics
Reel Raise/Lower Problem
Reel Height Resume Diagnostics
Reel Height Resume Problem
Reel/Belt Speed Adjust Diagnostics
Reel/Belt Speed Adjust Problem
Right Control Unit Overall Diagnostics
Right Control Unit Problem
Road/Field System Diagnostics
Road / Field System Problem
Separator Engage Diagnostics
Separator Engage Problem
Service Power Diagnostics
Service Power Problem
Spreader Speed Adjust Diagnostics
Spreader Speed Adjust Problem
Start Aid Diagnostics
Start Aid Problem
Starting Motor System Diagnostics
Starting Problem Engine Does Not Crank
Tailings Monitor Diagnostics
Tailings Monitor Problem
Threshing Clearance Adjust Diagnostics
Threshing Clearance Adjust Problem
Threshing Speed Adjust Diagnostics
Cylinder Speed Adjust Problem
Unloading Auger Engage Diagnostics
Unloading Auger Engage Problem
Unloading Auger Swing Diagnostics
Unloading Auger Swing Problem
VISIONTRAK® Diagnostics
VISIONTRAK Diagnostics
VISIONTRAK® Problem
Warning Display Panel Overall Diagnostics
Warning Display Panel Problem
Warning – Clean Grain Elevator Speed Low Type Identification
Clean Grain Elevator Speed Low Type A
Clean Grain Elevator Speed Low Type B
Warning – Clean Grain Elevator Speed Low Type A Diagnostics
Warning Display Panel Grain Elevator Speed Problem
Warning – Clean Grain Elevator Speed Low Type B Diagnostics
Warning – Conveyor Auger Speed Low Diagnostics
Warning Display Panel Conveyor Auger Speed Low Problem
Warning – Discharge Beater Speed Low Diagnostics
Warning Display Panel Discharge Beater Speed Problem
Warning – Engine Air Filter Diagnostics
Warning Display Panel Engine Air Filter Plugged Problem
Warning – Engine Oil Pressure Diagnostics
Warning Display Panel Engine Oil Pressure Problem
Warning – Engine Speed Low Diagnostics
Warning Display Panel Engine Speed Problem
Warning – Engine Temperature High Diagnostics
Warning Display Panel Engine Temperature Problem
Warning – Feed Accelerator Speed Low Diagnostics
Warning Display Panel Feed Accelerator Speed Problem
Warning – Grain Tank Full Diagnostics
Warning – Grain Tank Full – Single
Warning – Grain Tank Full – Dual
Warning – Hydraulic Oil Temperature High Diagnostics
Warning Display Panel Hydraulic Oil Temperature Problem
Warning – Hydrostatic Charge Pressure Low Diagnostics
Warning Display Panel – Hydro Charge Pressure Low Problem
Warning – Low Fuel Diagnostics
Warning Display Panel – Low Fuel Problem
Warning – Main Gearcase Filter Restricted Diagnostics
Warning – Main Gearcase Filter Restricted Problem
Warning – Main Gearcase Pressure Low Diagnostics
Warning – Main Gearcase Pressure Low Problem
Warning – Main Gearcase Temperature High Diagnostics
Warning – Parking Brake Diagnostics
Warning Display Panel Parking Brake Problem
Warning – Straw Chopper/Straw Spreader Identification
Straw Chopper
Straw Spreader
Warning – Straw Chopper Speed Low Diagnostics
Warning – Straw Chopper Speed Problem
Warning – Straw Spreader Speed Low Diagnostics
Warning – Straw Spreader Speed Low Problem
Warning – Tailings Elevator Speed Low Diagnostics
Warning Display Panel Tailings Elevator Speed Problem
Warning – Threshing Speed Low Diagnostics
Warning Display Panel Threshing Speed Low Problem
Warning – Unloading Auger Engaged Diagnostics
Warning Display Panel Unloading Auger Engaged Problem
Warning – Voltage Low Diagnostics
Warning Display Panel Voltage Low Problem
Wiper System Diagnostics
Wiper System Problem
Circuit Code Listing
Connector Identification
How to use the Connector Information (end views, numbers, location photos)
X100 – X199 Connectors
X200 – X299 Connectors
X300 – X399 Connectors
X500 – X599 Connectors
X600 – X699 Connectors
X700 – X799 Connectors
X800 – X899 Connectors
X900 – X999 Connectors
Connector Repair Procedures
Power Train Operation and Tests
Final Drive Diagnostics
Final Drive Problem
Transmission Diagnostics
Transmission Problem
Hydrostatic Diagnostics
Hydrostatic Drive Problem
Four Wheel Drive Diagnosis and Tests
Four Wheel Drive Two Speed Diagnostics
Two Speed Four Wheel Drive Diagnostics
Service Brake and Park Brake System
Park Brake Diagnostics
Park Service Brake Diagnostics
Park Brake Problem
Service Brakes Diagnostics
Service Park Brake Diagnostics
Service Brakes Problem
Hydraulic Operations And Tests
Test Procedures And Adjustments
Test Procedure and Adjustments
Basic System Diagnostics
Schematic
Hydraulic System Diagnostics
Hydraulic System Problem
Active Header Height Diagnostics
BOSCH Header Height Hydraulic Diagnostics
Header Raise and Lower Problem
BackShaft Speed Diagnostics
Component Locations
Corn Head Deck Plate Diagnostics
Corn Head Deck Plate Adjust Diagnostics
Corn Head Deck Plate Adjust Problem
CONTOUR MASTER Diagnostics
CONTOUR MASTER Diagnostics
Header Tilt Problem
Feeder House Gearcase Cooler
Reverser Cooler System Diagnostics
Reverser Cooler Problem
HYDRAFLEX Diagnostics
Hydraulic Float Problem
Overheating Diagnostics
Hydraulic Overheating Diagnostics
Hydraulic-Hydrostatic Overheating Problem
Reel Fore/Aft Hydraulic Diagnostics
Reel Fore/Aft Adjust Problem
Reel Raise/Lower Hydraulic Diagnostics
Reel Speed Diagnostics
Reel Speed Hydraulic Diagnostics
Reel Speed Adjust Problem
Reverser Shift Diagnostics
Hydraulic Reverser Diagnostics
Hydraulic Reverser Problem
Spreader Speed Diagnostics
Spreader Problem
Threshing Speed Diagnostics
Threshing Speed Adjust Problem
Main Gearcase System Diagnosis and Tests
Main Gearcase Pressure Low Diagnostics
Main Gearcase Pressure Problem
Main Gearcase Temperature High Diagnostics
Main Gearcase Temperature High Problem
Main Gearcase Filter Restricted Diagnostics
Main Gearcase Filter Restricted Problem
Main Gearcase Diagnostics
Main Gearcase Problem
Component Identifcation
Steering System Diagnosis and Tests
Steering Diagnostics
Steering System Problem
ClimaTrak Diagnosis and Tests
ClimaTrak Diagnostics
Cab Air Circulation System
ClimaTrak Problem
Separator Diagnostics
How To Use This Section
Separator Vibration Diagnostics
Vibration Problem