John Deere PowerTech 8.1L Marine Engine Operator Manual OMRG28995

Contents:
Record Keeping
Record Engine Serial Number
Engine OPTION CODES
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handle Fluids Safely-Avoid Fires
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Work In Ventilated Area
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Do Not Open High-Pressure Fuel System
Remove Paint Before Welding or Heating
Service Cooling System Safely
Install All Guards
Avoid Hot Exhaust
Exhaust Filter Cleaning
Avoid Harmful Asbestos Dust
Prevent Battery Explosions
Work in Clean Area
Illuminate Work Area Safely
Handling Batteries Safely
Protect Against High Pressure Spray
Use Proper Lifting Equipment
Use Proper Tools
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Precautions for Welding
California Proposition 65 Warning
Fuels, Lubricants, and Coolant
Diesel Fuel
Diesel Fuel Additive Products
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
MINIMIZING THE EFFECT OF COLD WEATHER ON DIESEL ENGINES
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Non-Emissions Certified and Certified Tier 1 and Stage I
Extended Diesel Engine Oil Service Intervals – Non-Emissions Certified and Certified Tier 1 and Stage I
Mixing of Lubricants
Oilscan and CoolScan
Alternative and Synthetic Lubricants
Lubricant Storage
Multipurpose Extreme Pressure (EP) Grease
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Engine Operating Guidelines
Sea Trials for Performance and Warranty
PRECAUTIONS FOR WELDING ON VESSELS EQUIPPED WITH ELECTRONIC Engine CONTROL UNIT (ECU)
JOHN DEERE INSTRUMENT (GAUGE) PANEL
USING DIAGNOSTIC GAUGE TO ACCESS Engine INFORMATION
USING TOUCH SWITCHES TO DISPLAY INFORMATION
CHANGING UNITS OF MEASURE (ENGLISH OR METRIC)
VIEWING Engine CONFIGURATION DATA
VIEWING ACTIVE Engine SERVICE CODES (DFC)
VIEWING STORED SERVICE CODES (DFC) IN THE Engine ECU
NORMAL Engine OPERATION
BREAK-IN SERVICE
AUXILIARY GEAR DRIVE LIMITATIONS
GEN-SET POWER UNITS
STARTING THE ENGINE
COLD WEATHER OPERATION
WARMING ENGINE
IDLING ENGINE
STOPPING THE ENGINE
USING A BOOSTER BATTERY OR CHARGER
HelmView Display Panel
Product Information
Display Features
Navigation
Setting up your display for the first time
Product Features
Reprogramming the Display
Group Numbers
Lubrication and Maintenance
Required Emission-Related Information
OBSERVE SERVICE INTERVALS
USE CORRECT FUELS, LUBRICANTS AND COOLANT
Lubrication and Maintenance Service Interval Chart-Propulsion and Prime Power Units
Lubrication and Maintenance Service Interval Chart-Standby Generator Sets
Lubrication & Maintenance/Daily
DAILY PRESTART CHECKS
Lubrication & Maintenance/250 Hour/6 Month
SERVICING FIRE EXTINGUISHER
SERVICING BATTERY
CHANGING Engine OIL AND REPLACING OIL FILTER
VISUALLY INSPECT WATER PUMP
CHECKING Engine MOUNTS
INSPECT AND REPLACE ZINC PLUGS – Engine EQUIPPED WITH HEAT EXCHANGER
Lubrication & Maintenance/600 Hour/12 Month
CLEANING CRANKCASE VENT TUBE
CHECKING AIR INTAKE SYSTEM
REPLACING FUEL/WATER SEPARATOR FILTER ELEMENT
REPLACING FINAL FUEL FILTER ELEMENT
CHECKING BELT TENSION AND BELT WEAR
CHECKING COOLING SYSTEM
Testing Diesel Engine Coolant
CHECKING AND ADJUSTING Engine SPEEDS
CHECKING CRANKSHAFT VIBRATION DAMPER
PRESSURE TEST COOLING SYSTEM
INSPECT AND CLEAN HEAT EXCHANGER CORE (IF EQUIPPED)
Lubrication&Maintenance/2000 Hour/24Month
FLUSHING COOLING SYSTEM
CHECKING AND ADJUSTING Engine VALVE CLEARANCE
REPLACE SEA WATER PUMP IMPELLER WITH PUMP INSTALLED ON ENGINE
REMOVE AND INSTALL SEA WATER PUMP
DISASSEMBLE, INSPECT AND REPAIR SEA WATER PUMP
ASSEMBLE SEA WATER PUMP
Service As Required
ADDITIONAL SERVICE INFORMATION
DO NOT MODIFY FUEL SYSTEM
DRAIN FUEL/WATER SEPARATOR BOWL (WHEN AUDIBLE ALARM SIGNALS WATER IN FUEL)
ADDING COOLANT
SERVICING AIR CLEANER FILTER ELEMENT
REPLACING AIR CLEANER FILTER ELEMENT
REPLACING BELT
CHECKING FUSES
BLEEDING THE FUEL SYSTEM
Troubleshooting
GENERAL TROUBLESHOOTING INFORMATION
Precautions for Welding
Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU)
Transition Harness Wiring Diagram
Engine WIRING DIAGRAM FOR JOHN DEERE MAIN (WHEEL HOUSE) INSTRUMENT PANEL
Engine WIRING DIAGRAM FOR JOHN DEERE OPTIONAL FLYBRIDGE INSTRUMENT PANEL
Engine WIRING DIAGRAM FOR JOHN DEERE LEVEL III ELECTRONIC CONTROL UNIT (ECU)
Engine COOLANT AND SEA WATER FLOW (HEAT EXCHANGER ENGINES)
Engine TROUBLESHOOTING
ELECTRICAL TROUBLESHOOTING
DIAGNOSTIC FAULT CODE PROCEDURE
LISTING OF DIAGNOSTIC FAULT CODES (DFC)
INTERMITTENT FAULT DIAGNOSTICS
Storage
Engine STORAGE GUIDELINES
USE AR41785 Engine STORAGE KIT
PREPARING FOR LONG TERM STORAGE
REMOVING Engine FROM LONG TERM STORAGE
GENERAL Engine INFORMATION
Specifications
GENERAL Engine SPECIFICATIONS
POWER AND SPEED SPECIFICATIONS- PROPULSION APPLICATIONS
POWER AND SPEED SPECIFICATIONS- GENERATOR SET APPLICATIONS
Engine CRANKCASE OIL FILL QUANTITIES
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
USING LUBRICATION AND MAINTENANCE RECORDS
DAILY (PRESTART) SERVICE
250 HOUR SERVICE
600 HOUR/12 MONTH SERVICE
2000 HOUR/24 MONTH SERVICE
SERVICE AS REQUIRED
Emissions System Warranty
Emissions Control System Certification Label
U.S. Marine Compression-Ignition Engine Emission Control Warranty Statement
European Union (EU) Declaration of Emissions Conformity
John Deere Service Literature Available
OPERATION AND SERVICE MANUAL
PARTS CATALOG
TECHNICAL AND SERVICE MANUALS
FMO AND FOS MANUALS
PUBLICATIONS FOR THIS ENGINE