John Deere R4030, R4038, R4045 Self-Propelled Sprayer Operator Manual OMKK44268

John Deere R4030, R4038, and R4045 Self Propelled Sprayer Operator Manual OMKK44268-2

John Deere R4030, R4038, and R4045 Self Propelled Sprayer Operator Manual OMKK44268-3

John Deere R4030, R4038, R4045 Self-Propelled Sprayer Operator Manual OMKK44268

Type Of Manual: Operator Manual
Manual ID: OMKK44268
Format: PDF
Size: 4.0MB
Number of Pages: 116

Category: John Deere Operators Manuals PDF Tag: Agricultural

Description

Model List:
- R4030 Self-Propelled Sprayer
- R4038 Self-Propelled Sprayer
- R4045 Self-Propelled Sprayer

1. Introduction
1.1. Foreword
1.2. Recognize Safety Information
1.3. Understand Signal Words
1.4. Follow Safety Instructions
1.5. Spanish Safety Signs and Operators Manual
1.6. Prepare for Emergencies
1.7. Wear Protective Clothing
1.8. Protect Against Noise
1.9. Practice Safe Maintenance
1.10. Handle Electronic Components and Brackets Safely
1.11. Park Machine Safely
1.12. Remove Paint Before Welding or Heating
1.13. Avoid Heating Near Pressurized Fluid Lines
1.14. Avoid HighPressure Fluids
1.15. Check Hydraulic Hoses
1.16. Service Tires Safely
1.17. Decommissioning Proper Recycling and Disposal of Fluids and Components
1.18. Handle Chemical Products Safely
1.19. Service Spray Equipment Safely
1.20. Use Proper Tools
1.21. Work In Ventilated Area
1.22. Handling Batteries Safely
1.23. Service Drive Belts Safely
1.24. Do Not Open HighPressure Fuel System
1.25. Service Cooling System Safely
1.26. Service Accumulator Systems Safely
1.27. Clean Exhaust Filter Safely
1.28. Avoid Hot Exhaust
1.29. Using Compressed Air For Cleaning
1.30. Working Area
1.31. Operate Safely
1.32. Use Safety Lights and Devices
1.33. Keep Riders Off Machine
1.34. Machine fitted with Instructional Seat
1.35. Use Seat Belt Properly
1.36. Use Caution On Hillsides
1.37. Transport and Operate Safely
1.38. Prevent Machine Runaway
1.39. Handle Fuel SafelyAvoid Fires
1.40. Handle Agricultural Chemicals Safely
1.41. Avoid Exposure To Chemicals
1.42. Clean Vehicle of Hazardous Chemicals, Including Pesticides
1.43. NonPermissible Use
1.44. Emergency Exit
2. Safety Signs
2.1. Replace Safety Signs
2.2. Fill Valve Safety Sign
2.3. Pressure Relief Valve Safety Sign
2.4. Injection Mixer Safety Sign
3. System Overview
3.1. Theory of Operation
3.2. Chemical Application Rate
3.3. Verifying Flow Rate Limits
3.4. Valve Opening Tool
3.5. Direct Injection Control Valves
3.5.1. Tank ValveHigh Volume System
3.5.2. FillRinseDrain ValveHigh Volume System
3.5.3. RecirculationInjection ValveHigh Volume System
3.5.4. Pump Supply ValveHigh Volume System, Single Pump 757 L (200 gal)
3.5.5. Rinse CouplerSingle Pump with 757 L (200 gal) Storage Only
3.5.6. Recirculation Directional ValveSingle Pump with 757 L (200 gal) Storage Only
3.5.7. Strainer Shutoff ValveHigh Volume System
3.5.8. Pressure Relief Valve / Strainer Drain Valve
3.5.9. Tank ValveLow Volume System
3.5.10. FillRinseDrain ValveLow Volume System
3.5.11. RecirculationInjection ValveLow Volume System
3.5.12. Electric Rinse Valve
4. Direct Injection System Application
4.1. Access Direct Injection System
4.2. Direct Injection System Main Page
4.3. Product Rate
4.4. Pump Mode
4.5. Pump Alarms
4.6. LowLevel Alarm
4.7. Off Rate Alarm
4.8. Flow to Encoder Ratio
4.9. Direct Injection Details
4.10. Full Refill
4.11. Partial Refill
4.12. Status Indicator
4.13. Direct Injection Pump Priming
4.14. Direct Injection Calibration
4.15. Pump Calibration
4.16. Pump Calibration Procedure
4.17. Meter Calibration Adjustment
4.18. Enter Tank Volume
5. Auto Prime Application
5.1. Access Auto Prime and Boom Air Purge
5.2. Auto Prime and Boom Air Purge Overview
5.3. Auto Prime
5.4. Auto Prime Boom Air Purge
5.5. Boom Air Purge
5.6. Pump Prime Selection
5.7. Setup Wizard Auto Prime
5.8. Simulated Spray Speed
5.9. Status Center
5.10. Status Indicator Auto Prime
5.11. Status Indicator Boom Air Purge
5.12. System Prime Volume
6. Injection System Setup
6.1. Mixer Pressure Adjustment
6.2. Injection Pump Setup
6.3. Set DI Main Pages as Home Pages
6.3.1. Layout Manager
7. Filling and Draining
7.1. Service and Operate Chemical Sprayers Safely
7.2. Avoid Exposure To Chemicals
7.3. Prefilling Check
7.4. Fill Chemical Tank
7.5. Drain Chemical Tanks
7.5.1. Drain Single High Volume Pump with 378.5 L (100 gal) Storage
7.5.2. Drain Single High Volume Pump with 757 L (200 gal) Storage
7.5.3. Drain Low Volume Pump with 132.5 (35 gal) Storage
8. Priming and Calibration
8.1. Priming Injection Pump
8.2. Injection Pump Calibration
8.3. Auto System Prime
9. Operating
9.1. Service and Operate Chemical Sprayers Safely
9.2. Avoid Exposure To Chemicals
9.3. Auto Spray Mode
9.4. Manual Spray Mode
9.5. Prescription Spray Mode
9.6. Flow Monitor Features
9.7. Pressure ReliefMachines with Standard Nozzle Bodies
9.8. Pressure ReliefMachines with ExactApply Only
10. System Rinse
10.1. Service and Operate Chemical Sprayers Safely
10.2. Avoid Exposure To Chemicals
10.3. Injection Pump RinseAll Configurations
10.4. Full System RinseSingle High Volume Pump, 378.5 L (100 gal) Storage
10.4.1. Rinse Chemical Tanks
10.4.2. Rinse Tank Fill Segment
10.4.3. Rinse Pump and Recirculation Segment
10.4.4. Rinse Pump and Injection Mixer Module Segment
10.4.5. Rinse Pump and Injection Mixer Module Segment with Machine Rinse Water
10.5. Full System RinseSingle High Volume Pump, 757 L (200 gal) Storage
10.5.1. Rinse Chemical TanksA Set
10.5.2. Rinse Tank Fill SegmentA Set
10.5.3. Rinse Pump and Recirculation SegmentA Set
10.5.4. Rinse Pump and Injection Mixer Module SegmentA Set
10.5.5. Rinse Pump and Injection Mixer Module SegmentA Set Using Machine Rinse System
10.5.6. Rinse Chemical TanksB Set
10.5.7. Rinse Tank Fill SegmentB Set
10.5.8. Rinse Pump and Recirculation SegmentB Set
10.5.9. Rinse Pump and Injection Mixer Module SegmentB Set
10.5.10. Final Rinse757 L (200 gal) Single Pump System Only
10.5.11. Final Rinse with Machine Rinse Water757 L (200 gal) Single Pump System Only
10.6. Full System RinseLow Volume Pump, 132.5 L (35 gal) Storage
10.6.1. Rinse Chemical Tanks
10.6.2. Rinse Tank Fill Segment
10.6.3. Rinse Pump and Recirculation Segment
10.6.4. Rinse Pump and Injection Mixer Module Leg
10.6.5. Rinse Pump and Injection Mixer Module Leg with Machine Rinse Water
10.7. Rinse ExactApply HighPressure ReliefIf Equipped
11. Storage
11.1. Service and Operate Chemical Sprayers Safely
11.2. Avoid Exposure To Chemicals
11.3. Clean Vehicle of Hazardous Chemicals, Including Pesticides
11.4. Recommended Cleaners and Coatings
11.5. Clean Solution System
11.6. Prepare Direct Injection System for Storage
11.7. Shipping Machine During ColdWeather Months
12. Troubleshooting
12.1. LED Status Indicators
12.2. Pump Priming
13. Maintenance
13.1. Service Spray Equipment Safely
13.2. Handle Agricultural Chemicals Safely
13.3. Clean Vehicle of Hazardous Chemicals, Including Pesticides
13.4. Fuse Description and Location
13.5. Cleaning Chemical StrainerAs Required
13.6. Injection Pump Maintenance and Cleaning
13.7. Remove and Install Check Valves
13.8. Disassemble and Assemble Inlet Check Valve
13.9. Disassemble and Assemble Discharge Check Valve
13.10. Inspect Pump Cam and Bearing
13.11. Pump Leak Test
13.12. Piston Seal Replacement
14. Specifications
14.1. Pump Specifications
14.2. Dimensions
14.3. Parts List
15. John Deere Service Literature Available
15.1. Technical Information
16. John Deere Service Keeps You On The Job
16.1. John Deere Is At Your Service

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John Deere R4030, R4038, R4045 Self-Propelled Sprayer Operator Manual OMKK44268

Description

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