John Deere R500 Rotary Platform Operator Manual OMFH345829

John Deere R500 Rotary Platform Operator Manual OMFH345829-2

John Deere R500 Rotary Platform Operator Manual OMFH345829-3

John Deere R500 Rotary Platform Operator Manual OMFH345829

Type Of Manual: Operator Manual
Manual ID: OMFH345829
Format: PDF
Size: 5.7MB
Number of Pages: 116

Category: John Deere Operators Manuals PDF Tag: Agricultural

Description

Model List:
- R500 Rotary Platform

1. Introduction
1.1. Foreword
1.2. Recognize Safety Information
1.3. Understand Signal Words
1.4. Follow Safety Instructions
1.5. Spanish Safety Signs and Operators Manual
1.6. Replace Safety Signs
1.7. Keep Riders and Children Off Machine
1.8. Ballast for Safe Ground Contact
1.9. Prepare for Emergencies
1.10. In Case of Fire
1.11. Wear Protective Clothing
1.12. Stay Clear of Platform
1.13. Use Safety Lights and Devices
1.14. Transport Machine with Platform or Weight Box Attached
1.15. Avoid Injury From Thrown Objects
1.16. Practice Safe Maintenance
1.17. Remove Paint Before Welding or Heating
1.18. Avoid Heating Near Pressurized Fluid Lines
1.19. Install All Shields and Guards
1.20. Avoid HighPressure Fluids
1.21. Decommissioning Proper Recycling and Disposal of Fluids and Components
1.22. Remove Accumulated Crop Debris
1.23. Support Machine Properly
1.24. Service Drive Belts Safely
1.25. Use Proper Lifting Equipment
1.26. Avoid Backover Accidents
1.27. Before Operating
1.28. Use Proper Tools
1.29. Practice Safe Service Procedures
1.29.1. W235 and W260 Windrower
2. Safety Sign Location
2.1. Replace Safety Signs
2.2. LeftHand Side Decals
2.3. RightHand Side Decal
2.4. LeftHand Door Decals
2.5. RightHand Door Decal
3. Attaching and Detaching Platform
3.1. Attach R400/R500 Header
3.2. Balance R400/R500 Header
3.3. Detach R400/R500 Header
3.4. Detach Platform (W235, W260, W200M, and W235M)
3.5. Convert R500 Platform to W200M and W235M
4. Operating Platform
4.1. Prestart Checks
4.2. Breakin Rotary Platform
4.3. Keep Riders and Children Off Machine
4.4. Follow Safe Operating Procedures
4.5. Raise and Lower Platform
4.6. Adjust Platform Cutterbar Angle
4.7. Adjust Platform Float
4.8. Adjust Platform Cutterbar Speed
4.9. Raise and Lower Front Doors and Curtains
4.10. Adjust Gauge Shoes
4.11. Platform Settings for Various Crop Conditions
4.11.1. Troubleshooting Guide
4.12. Adjust Windrow Width and Shape
4.13. Adjust Roll Timing
4.14. Adjust Roll Pressure
4.15. Adjust Roll Spacing
4.15.1. Adjust Roll Spacing for Various Crop Conditions
4.16. Unplug Rolls
4.17. Change Conditioner Speed
4.17.1. Change Conditioner Speeds, Factory Supplied Sheaves
4.17.2. Change Conditioner Speeds, Optional Sheaves
4.18. Adjust Conditioner Drive Belt Tension
4.19. Adjust Auger Drive Belt Tension
4.20. Shear Disk Driver When Operating In the Field
5. Fire Prevention
5.1. Recommended Fire Prevention
5.2. Fire Extinguisher Operation
5.2.1. Fire Extinguisher Recommendations
5.2.2. Use of a Fire Extinguisher
5.2.3. Inspection Checklist
5.3. Prepare for Emergencies
5.4. Remove Accumulated Crop Debris
5.5. Fire Extinguisher (If Equipped)
5.6. Fire Extinguisher Location
5.7. In Case of Fire
6. Lubrication and Maintenance
6.1. Multipurpose Extreme Pressure (EP) Grease
6.2. Cutterbar Oil
6.3. Cutterbar Drive and Conditioner Drive Gear Case Oil
6.4. Alternative and Synthetic Lubricants
6.5. Mixing of Lubricants
6.6. Lubricant Storage
6.7. Observe Lubrication Symbols
6.8. Service Intervals
6.9. Daily Service
6.9.1. Clean Cutterbar
6.10. As Required
6.10.1. Check Knife Retainer Wear (Machine with QuickChange Knives)
6.10.2. Adjust StrippertoAuger
6.11. Every 10 Hours Service
6.11.1. Lubricate Top And Bottom Roll Drivelines (Roll Conditioner)
6.11.2. Lubricate Cutterbar Driveline
6.11.3. Lubricate Auger Driveline
6.11.4. Lubricate Drum Driveline on Number 10 Disk
6.12. First 50 Hours Service
6.12.1. Change Cutterbar Oil
6.12.2. Change Cutterbar Input Drive Gear Case Oil
6.12.3. Change Conditioner Drive Gear Case Oil
6.13. Every 50 Hours Service
6.13.1. LeftHand Side
6.13.2. RightHand Side
6.14. Every 100 Hours Service
6.14.1. Check Cutterbar Input Drive Gear Case Oil Level
6.14.2. Check Conditioner Drive Gear Case Oil
6.14.3. Check Cutterbar Oil Level
6.15. Every 200 Hours Service
6.15.1. Change Cutterbar Oil
6.15.2. Clean Cutterbar
6.15.3. Check Quill Bearings
6.16. Every 300 Hours Service or Yearly
6.16.1. Check Knife Retainer Wear (Machine with QuickChange Knives)
6.17. Every 800 Hours Service
6.17.1. Change Conditioner Drive Gear Case Oil
6.17.2. Change Cutterbar Input Drive Gear Case Oil
7. Troubleshooting
7.1. Troubleshooting
8. Service
8.1. Practice Safe Service Procedures
8.1.1. W235 and W260 Windrower
8.2. Keep Service Area Clean
8.3. Care of VBelts
8.4. Tighten Bearing Locking Collars
8.5. Wire HarnessImpeller Conditioner
8.6. Wire HarnessTouchSet
8.7. Remove and Install Upper Roll Driveline
8.8. Remove and Install Lower Roll Driveline
8.9. Remove and Install Impeller Driveline (If Equipped)
8.10. Check Converging Drum Wear
8.11. Check Converging Drum Wear, Impeller (If Equipped)
8.12. Remove and Install Converging Drums
8.13. Remove and Install Converging Drums, Impeller (If Equipped)
8.14. Remove and Install Converging Drum Drive Belts
8.14.1. RightHand Side
8.14.2. LeftHand Side
8.15. Replace Conditioner Drive Gear Case Belt
8.16. Replace Auger Drive Belt
8.17. Check Disk Wear
8.18. Remove Disks
8.19. Install and Synchronize Disks
8.20. Replace LeftHand End Disk Driver
8.21. Replace Intermediate Disk Drivers
8.22. Replace RightHand End Disk Driver
8.23. Check Knives
8.24. Replace Knives (Machine without QuickChange Knives)
8.24.1. Remove Knives
8.24.2. Install Knives
8.25. Replace Knives (Machine with QuickChange Knives)
8.26. Understand Direction of Knife Rotation
8.27. Check Knife Wear
8.28. Check Knife Fitting Hole
8.29. Check Knife Hardware
8.30. Check Knife Bolt Wear
8.31. Check Knife Lock Nut Wear
8.32. Check Knife Retainer Wear (Machine with QuickChange Knives)
8.33. Replace Wear Shield on Knife Bolt
8.34. Replace Knife Bolt (Machine with QuickChange Knives)
8.35. Replace Disk Scraper (Machine with QuickChange Knives)
8.35.1. Disk Scraper Configuration
8.35.2. Replace Disk Scraper
8.36. Replace Crop Accelerator
8.37. Remove and Install Gauge Shoes
9. Storage
9.1. Prepare Platform for Storage
9.2. Remove Platform from Storage
10. Specifications
10.1. Platform Specifications
10.2. Metric Bolt and Screw Torque Values
10.3. Unified Inch Bolt and Screw Torque Values
10.4. Eurasian Economic Union
10.5. Customs UnionEAC Compliance Label Location
10.6. Machine Design Life
11. Machine Identification Numbers
11.1. Serial Number Plate
11.2. Serial Number Plate Description
11.3. Record Platform Serial Number
11.4. Keep Proof of Ownership
11.5. Keep Machines Secure
12. John Deere Service Literature Available
12.1. Technical Information
13. John Deere Service Keeps You On The Job
13.1. John Deere Parts
13.2. The Right Tools
13.3. WellTrained Technicians
13.4. Prompt Service

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John Deere R500 Rotary Platform Operator Manual OMFH345829

Description

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