John Deere XUV 625i GATOR Utility Vehicles Operator Manual OMM168318

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Understanding The Machine Safety Labels
5.2 DANGER M128699
5.3 WARNING M117554
5.4 WARNING M158180
5.5 Warning M165174
5.6 WARNING M165639
5.7 WARNING M167669
5.8 CAUTION M160916
5.9 CAUTION M161015
5.10 CAUTION M165798
5.11 Occupant Protective Structure Safety and Certification Label
5.12 Emission Compliance Period
5.13 Canadian Electromagnetic Compatibility (EMC) Compliance
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belt Properly
6.10 Vibration
6.11 Keep Occupant Protective System (OPS) Installed Properly
6.12 Keep Riders Off Vehicle
6.13 Before Driving
6.14 Transport Loads Safely
6.15 Using Front Attachments
6.16 Towing Loads Safely With Utility Vehicle
6.17 Driving On Rough Terrain
6.18 Climbing Or Descending A Hill
6.19 Driving Across Slopes
6.20 Riding Through Water
6.21 Checking Wheel Hardware
6.22 Wear Appropriate Clothing
6.23 Practice Safe Maintenance
6.24 Prevent Fires
6.25 Do Not Modify Machine
6.26 Tire Safety
6.27 Handling Fuel Safely
6.28 Handle Agricultural Chemical Safely
6.29 Handling Waste Product and Chemicals
7 Machine Cleanout
7.1 Prevent Fires
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Hand Holds
9.4 Using Bench Seat
9.5 Using Bucket Seats
9.6 Using Seat Belt
9.7 Testing Safety Systems
9.8 Testing the Safety Start System
9.9 Using Park Brake
9.10 Using Travel Controls
9.11 Using Ignition Key Switch
9.12 Using Headlights
9.13 Using Instrument Display
9.14 Using Instrument Display Arrow Keys
9.15 Using Accessory Outlet
9.16 Using Turn Signal Switch (If Equipped)
9.17 Using Hazard Lights (If Equipped)
9.18 Using Front Blade Switch (If Equipped)
9.19 Using Storage Areas
9.20 Starting the Engine
9.21 Stopping Engine
9.22 Emergency Stopping
9.23 Using Traction Assist
9.24 Using Four Wheel Drive
9.25 Using the Cargo Box
9.26 Determining Vehicle Load Capacity
9.27 Loading the Cargo Box
9.28 Emptying Cargo Box
9.29 Towing Loads
9.30 Using Correct Tires and Inflation
9.31 Tire Chains
9.32 Transporting Machine
10 Optional Attachments & Kits
10.1 Using Speed Limiter Key Switch
10.2 Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liqui…
10.3 Using Quick Clamps
10.4 Light Kits
10.5 Backup Alarm
10.6 Cab Heater
10.7 Occupant Protective Structure (OPS) Rear Screen
10.8 Front Receiver Hitch
10.9 Using a Trailer
11 Replacement Parts
11.1 Service Literature
11.2 Parts
11.3 Part Numbers
12 Service Intervals
12.1 Servicing Your Machine
12.2 Break In
12.3 Every 50 Hours or Annually
12.4 Every 100 Hours or Annually (whichever comes first)
12.5 Every 200 Hours or Annually (whichever comes first)
12.6 Every 200 Hours
12.7 Every 400 Hours or 24 Months (whichever comes first)
12.8 Every 800 Hours or 24 Months (whichever comes first)
12.9 Every 1000 Hours or 24 Months (whichever comes first)
13 Service Lubrication
13.1 Grease
13.2 Lubricating Drive Line
14 Service Engine
14.1 Engine Emissions Information
14.2 Avoid Fumes
14.3 Engine Oil
14.4 Checking Engine Oil Level
14.5 Changing Engine Oil and Filter
14.6 Cleaning Dust Unloading Valve
14.7 Servicing Air Cleaner Element
14.8 Checking Air Intake, Hoses and Clamps
14.9 Checking Spark Plug
14.10 Replacing Fuel Filter
14.11 Cleaning Engine Compartment
14.12 Cleaning Radiator Cooling Fins
14.13 Checking Coolant Level
14.14 Service Cooling System Safely
14.15 Servicing Cooling System
14.16 Recommended Engine Coolant
14.17 Checking Radiator Hoses and Clamps
14.18 Checking Spark Arrestor
15 Service Transmission
15.1 Transaxle Oil
15.2 4WD Front Differential Oil
15.3 Checking 4WD Front Differential Oil Level
15.4 Changing 4WD Front Differential Oil
15.5 Checking Transaxle Oil Level
15.6 Changing Transaxle Oil
15.7 Inspecting Driveline CV Boots
15.8 Servicing Drive Belt
15.9 Checking Secondary Driven Clutch Buttons
15.10 Cleaning Primary Drive Clutch
16 Service Steering & Brakes
16.1 Brake Fluid
16.2 Checking Brake Fluid Level
16.3 Checking Brake Pads
16.4 Checking Park Brake Fluid
16.5 Checking Brake Lines
17 Service Electrical
17.1 Service the Battery Safely
17.2 Checking the Battery (Sealed Batteries)
17.3 Removing and Installing Battery
17.4 Cleaning Battery and Terminals
17.5 Using Booster Battery
17.6 Replacing Headlight Bulbs
17.7 Checking and Replacing Fuses
18 Service Miscellaneous
18.1 Using Proper Fuel and Stabilizer
18.2 Filling Fuel Tank
18.3 Removing and Installing Wheel Assembly
18.4 Removing and Installing Seats
18.5 Lifting Machine
18.6 Opening and Closing Hood
18.7 Removing and Installing Storage Tray
18.8 Inspecting Seat Belt
18.9 Cleaning and Repairing Cargo Box
18.10 Checking Fuse Filaments
18.11 Replacing Cargo Box Tailgate Bushings
18.12 Checking and Adjusting Toe-In
18.13 Adjusting Suspension (Standard Shocks)
18.14 Adjusting Suspension (High Performance Shocks)
18.15 Cleaning Vehicle Surfaces
18.16 Cleaning and Repairing Metal Surfaces
18.17 Cleaning Plastic Hood and Body Panel Surfaces
18.18 Checking Windshield or Windscreen Regularly
19 Troubleshooting
19.1 Using Troubleshooting Chart
19.2 Engine
19.3 Electrical
19.4 Brakes
19.5 Cargo Box
20 Storage
20.1 Storing Safety
20.2 Preparing Machine for Storage
20.3 Preparing Fuel and Engine For Storage
20.4 Removing Machine From Storage
21 Specifications
21.1 Engine Specifications
21.2 Drive Train
21.3 Electrical System
21.4 Fuel System
21.5 Fluid Capacities
21.6 Steering and Brakes
21.7 Tires
21.8 Dimensions
21.9 Weights and Capacities
21.10 Recommended Lubricants
22 Warranty
22.1 Product Warranty
22.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Gas Engines for Use …
22.3 Tire Warranty
22.4 Limited Battery Warranty
23 Index
24 Notes
25 Notes
26 Notes
27 John Deere Quality Statement
27.1 John Deere Quality
28 Service Record
28.1 Record Service Dates