Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Machine Use
1.4 Special Messages
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Pictorial Safety Signs
5.2 WARNING GX21121
5.3 WARNING M133159
5.4 WARNING M159667
5.5 Warning M160590
5.6 WARNING M161511
5.7 WARNING M161570
5.8 Warning M165365
5.9 Warning M168539
5.10 Prevent Equipment Fires
5.11 CAUTION M160658
5.12 CAUTION M160919
5.13 CAUTION M161018
5.14 Roll-Over Protective Structure Safety and Certification Label
6 Safety
6.1 Operating Safely
6.2 Using a Spark Arrestor
6.3 Parking Safely
6.4 Protect Children and Prevent Accidents
6.5 Avoid Excessive Speeds
6.6 Use Seat Belt Properly
6.7 Vibration
6.8 Keep Occupant Protective System (OPS) Installed Properly
6.9 Avoid Tipping
6.10 Keep Riders Off Vehicle
6.11 Using Front Attachments
6.12 Transport Loads Safely
6.13 Towing Loads Safely With Utility Vehicle
6.14 Before Driving
6.15 Driving On Rough Terrain
6.16 Climbing Or Descending A Hill
6.17 Driving Across Slopes
6.18 Riding Through Water
6.19 Checking Wheel Hardware
6.20 Wear Appropriate Clothing
6.21 Practice Safe Maintenance
6.22 Prevent Fires
6.23 Do Not Modify Machine
6.24 Tire Safety
6.25 Handling Fuel Safely
6.26 Handle Agricultural Chemical Safely
6.27 Handling Waste Product and Chemicals
7 Machine Cleanout
7.1 Prevent Fires
8 Assembly
8.1 Parking Safely
8.2 Charge and Connect Battery
8.3 Test Safety Start System
8.4 Check Tire Pressure
8.5 Check Fluid Levels
8.6 Check All Lights
8.7 Check Wheel Bolt Torque
8.8 Burnish Brakes
9 Operating Controls
9.1 Operator Station Controls
10 Operating
10.1 Daily Operating Checklist
10.2 Avoid Damage to Plastic and Painted Surfaces
10.3 Using Hand Holds
10.4 Using Bench Seat
10.5 Using Bucket Seats
10.6 Using Seat Belt
10.7 Testing Safety Systems
10.8 Testing the Safety Start System
10.9 Using Park Brake
10.10 Using Travel Controls
10.11 Using Ignition Key Switch
10.12 Using Headlights
10.13 Using Instrument Panel
10.14 Using Instrument Display
10.15 Using Instrument Display Arrow Keys
10.16 Using Accessory Outlet
10.17 Using Turn Signal Switch (If Equipped)
10.18 Using Hazard Lights (If Equipped)
10.19 Using Front Blade Switch (If Equipped)
10.20 Using Storage Areas
10.21 Using Cargo Rack
10.22 Starting the Engine
10.23 Stopping Engine
10.24 Emergency Stopping
10.25 Using Electric Power Assist Steering
10.26 Using Traction Assist
10.27 Using Four Wheel Drive
10.28 Using the Cargo Box
10.29 Determining Vehicle Load Capacity
10.30 Loading the Cargo Box
10.31 Emptying Cargo Box
10.32 Towing Loads
10.33 Using Correct Tires and Inflation
10.34 Tire Chains
10.35 Transporting Machine
11 Optional Attachments & Kits
11.1 Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liqui…
11.2 Using Quick Clamps
11.3 Light Kits
11.4 Backup Alarm
11.5 Cab Heater
11.6 Occupant Protective Structure (OPS) Rear Screen
11.7 Front Receiver Hitch
11.8 Using a Trailer
12 Replacement Parts
12.1 Service Literature
12.2 Parts
12.3 Part Numbers
13 Service Intervals
13.1 Servicing Your Machine
13.2 Break In
13.3 Every 50 Hours or Annually
13.4 Every 200 Hours or Annually (whichever comes first)
13.5 Every 400 Hours or 24 Months (whichever comes first)
13.6 Every 800 Hours or 24 Months (whichever comes first)
13.7 Every 1000 Hours
13.8 Every 1000 Hours or 24 Months (whichever comes first)
14 Service Lubrication
14.1 Grease
14.2 Lubricating Drive Line
15 Service Engine
15.1 Avoid Fumes
15.2 Engine Oil
15.3 Checking Engine Oil Level
15.4 Changing Engine Oil and Filter
15.5 Cleaning Dust Unloading Valve
15.6 Checking Air Restriction Indicator
15.7 Servicing Air Cleaner Element
15.8 Checking Air Intake, Hoses and Clamps
15.9 Servicing Sediment Bowl
15.10 Bleeding Fuel System
15.11 Servicing Fuel Injection Pump
15.12 Servicing Fuel Injection Nozzles
15.13 Cleaning Engine Compartment
15.14 Cleaning Radiator Cooling Fins
15.15 Checking Coolant Level
15.16 Service Cooling System Safely
15.17 Servicing Cooling System
15.18 Recommended Engine Coolant
15.19 Checking Radiator Hoses and Clamps
15.20 Inspecting Alternator Belt
15.21 Checking Spark Arrestor
16 Service Transmission
16.1 Transaxle Oil
16.2 4WD Front Differential Oil
16.3 Checking 4WD Front Differential Oil Level
16.4 Changing 4WD Front Differential Oil
16.5 Checking Transaxle Oil Level
16.6 Changing Transaxle Oil
16.7 Inspecting Driveline CV Boots
16.8 Servicing Drive Belt
16.9 Checking Driven Clutch Rollers
16.10 Cleaning Primary Drive Clutch and Enclosure
17 Service Steering & Brakes
17.1 Brake Fluid
17.2 Checking Brake Fluid Level
17.3 Checking Brake Pads
17.4 Checking Park Brake Fluid
17.5 Checking Brake Lines
18 Service Electrical
18.1 Service the Battery Safely
18.2 Checking the Battery (Sealed Batteries)
18.3 Removing and Installing Battery
18.4 Cleaning Battery and Terminals
18.5 Using Booster Battery
18.6 Replacing Headlight Bulbs
18.7 Checking and Replacing Fuses
19 Service Miscellaneous
19.1 Using Proper Fuel (Diesel)
19.2 Filling Fuel Tank
19.3 Removing and Installing Wheel Assembly
19.4 Removing and Installing Seats
19.5 Lifting Machine
19.6 Opening and Closing Hood
19.7 Removing and Installing Storage Tray
19.8 Inspecting Seat Belt
19.9 Checking Fuse Filaments
19.10 Cleaning and Repairing Cargo Box
19.11 Replacing Cargo Box Tailgate Bushings
19.12 Checking and Adjusting Toe-In
19.13 Adjusting Suspension (Standard Shocks)
19.14 Adjusting Suspension (High Performance Shocks)
19.15 Cleaning Vehicle Surfaces
19.16 Cleaning and Repairing Metal Surfaces
19.17 Cleaning Plastic Hood and Body Panel Surfaces
19.18 Checking Windshield or Windscreen Regularly
20 Troubleshooting
20.1 Using Troubleshooting Chart
20.2 Engine
20.3 Electrical
20.4 Brakes
20.5 Steering
21 Storage
21.1 Storing Safety
21.2 Preparing Machine for Storage
21.3 Preparing Fuel and Engine For Storage
21.4 Removing Machine From Storage
22 Specifications
22.1 Engine Specifications
22.2 Drive Train
22.3 Electrical System
22.4 Fuel System
22.5 Fluid Capacities
22.6 Steering and Brakes
22.7 Tires
22.8 Dimensions
22.9 Weights and Capacities
22.10 Recommended Lubricants
22.11 Fast Idle Engine Speed
22.12 Sound Measurements
22.13 Vibration Measurements
23 Declaration of Conformity
23.1 EC Declaration of Conformity
24 Index
25 Notes
26 Notes
27 Notes
28 Service Statement
28.1 John Deere Parts
28.2 The Right Tools
28.3 Well-Trained Technicians
28.4 Prompt Service
29 Service Record
29.1 Record Service Dates