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Model List:
- XUV590E Gator Utility Vehicles
- XUV590M Gator Utility Vehicles
- XUV590E S4 Gator Utility Vehicles
- XUV590M S4 Gator Utility Vehicles
- 1. Introduction
- 1.1. Thank You for Purchasing a John Deere Product
- 1.2. Using Your Operators Manual
- 1.3. Special Messages
- 1.4. Attachments for Your Machine
- 1.5. Service Literature
- 2. Contents
- 3. Product Identification
- 3.1. Record Identification Numbers
- 4. Safety Labels with Text
- 4.1. Safety Label Location
- 4.2. Understanding the Machine Safety Labels
- 4.3. WARNING
- 4.4. WARNING
- 4.5. WARNING
- 4.6. Protective Structure Safety and Certification Label
- 4.7. CAUTIONWARNING
- 4.8. CAUTION
- 4.9. WARNING
- 4.10. WARNING
- 4.11. CAUTION
- 4.12. WARNINGCAUTION
- 5. Safety Labels without Text
- 5.1. Safety Label Location
- 5.2. Understanding the Machine Safety Labels without Text
- 5.3. Avoid Injury or Death from Rollover or Falling Off
- 5.4. Read Operators Manual, Service Battery
- 5.5. Avoid Injury From Battery Gases and Acid
- 5.6. Avoid Injury from Fire, Falling Off, or Improper Loading
- 5.7. Avoid Injury
- 5.8. Avoid Injury or Death from Falling Off
- 5.9. Avoid Injury or Death from Rollover or Falling Off
- 5.10. Avoid Injury From Equipment Fires
- 5.11. Avoid Injury or Death from Rollover or Falling Off
- 5.12. Supervisor Safety Responsibilities
- 5.13. Operator Training Required
- 5.14. Operating Safely
- 5.15. Using a Spark Arrestor
- 5.16. Parking Safely
- 5.17. Protect Children/Small Adults and Prevent Accidents
- 5.18. Avoid Excessive Speeds
- 5.19. Avoid Tipping
- 5.20. Use Seat Belts, Nets, and Doors Properly
- 5.21. Keep Protective Structure Installed Properly
- 5.22. Keep Riders Off Vehicle
- 5.23. Operator Ability
- 5.24. Before Driving
- 5.25. Transport Loads Safely
- 5.26. Using Front Attachments
- 5.27. Towing Loads Safely With Utility Vehicle
- 5.28. Driving On Rough Terrain
- 5.29. Climbing or Descending a Hill or Slope
- 5.30. Driving Across Slopes
- 5.31. Riding Through Water
- 5.32. Checking Wheel Hardware
- 5.33. Wear Appropriate Clothing
- 5.34. Practice Safe Maintenance
- 5.35. Prevent Fires
- 5.36. Do Not Modify Machine
- 5.37. Tire Safety
- 5.38. Handling Fuel Safely
- 5.39. Handling Waste Product and Chemicals
- 5.40. Use Electronic Display Properly
- 6. Machine Cleanout
- 6.1. General Cleaning Guidelines
- 6.2. Cleanout Areas
- 7. Operating Controls
- 7.1. Operator Station Controls
- 8. Operating
- 8.1. Daily Operating Checklist
- 8.2. Avoid Damage to Plastic and Painted Surfaces
- 8.3. Using Nets
- 8.4. Using Doors
- 8.5. Using Hand Holds
- 8.6. Using Bench Seat Fold Down Rack
- 8.7. Using Seat Belt
- 8.8. Testing Safety Systems
- 8.9. Testing the Safety Start System
- 8.10. Testing the Park Interlock System
- 8.11. Using Travel Controls
- 8.12. Using Rear Differential Lock
- 8.13. Using Four Wheel Drive
- 8.14. Using Park Lock Override
- 8.15. Using Ignition Key Switch
- 8.16. Using Headlights
- 8.17. Using Instrument Cluster Controller Display
- 8.18. Using Instrument Cluster Controller Buttons
- 8.19. Exit Lighting Operation
- 8.20. Using Accessory Outlet
- 8.21. Using Turn Signal Switch (If Equipped)
- 8.22. Using Hazard Lights (If Equipped)
- 8.23. Opening and Closing Hood
- 8.24. Using Storage Trays
- 8.25. Starting the Engine
- 8.26. Stopping Engine
- 8.27. Emergency Stopping
- 8.28. Using the Cargo Box
- 8.29. Determining Vehicle Load Capacity
- 8.30. Loading the Cargo Box
- 8.31. Emptying Cargo Box
- 8.32. Towing Loads
- 8.33. Using Correct Tires and Inflation
- 8.34. Tire Chains
- 8.35. Transporting Machine
- 9. Optional Attachments Kits
- 9.1. Attachments and Kits
- 9.2. Using Quick Clamps
- 9.3. Light Kits
- 9.4. Backup Alarm
- 9.5. Canvas Cab
- 9.6. Protective Structure Rear Screen
- 9.7. Front Receiver Hitch
- 9.8. Tire Rack
- 9.9. Using a Trailer
- 10. Service Intervals
- 10.1. Servicing Your Machine
- 10.2. Break In
- 10.3. Every 50 Hours or Annually
- 10.4. Every 100 Hours or Annually (whichever comes first)
- 10.5. Every 200 Hours or Annually (whichever comes first)
- 10.6. Every 400 Hours or 24 Months (whichever comes first)
- 10.7. Every 800 Hours or 24 Months (whichever comes first)
- 10.8. Every 1000 Hours or 24 Months (whichever comes first)
- 11. Service Lubrication
- 11.1. Lubricating Drive Line
- 11.2. Lubricating Suspension
- 12. Service Engine
- 12.1. Emissions Service Information
- 12.2. Avoid Fumes
- 12.3. Gasoline Engine Oil
- 12.4. Checking Engine Oil Level
- 12.5. Changing Engine Oil and Filter
- 12.6. Servicing Air Intake
- 12.7. Checking Spark Plug
- 12.8. Replacing Fuel Filter
- 12.9. Cleaning Engine Compartment
- 12.10. Cleaning Radiator Cooling Fins
- 12.11. Checking Coolant Level
- 12.12. Service Cooling System Safely
- 12.13. Servicing Cooling System
- 12.14. Recommended Engine Coolant
- 12.15. Checking Radiator Hoses and Clamps
- 12.16. Inspecting Timing Belt
- 12.17. Inspecting Alternator Belt
- 12.18. Checking Spark Arrestor
- 13. Service Transmission
- 13.1. Transmission and 4WD Front Differential Oil
- 13.2. Checking 4WD Front Differential Oil Level
- 13.3. Changing 4WD Front Differential Oil
- 13.4. Checking Transmission Oil Level
- 13.5. Changing Transmission Oil
- 13.6. Inspecting Driveline CV Boots
- 13.7. Inspecting Steering Tie Rod Boots
- 13.8. Servicing Clutches and Drive Belt
- 14. Service Steering Brakes
- 14.1. Brake Fluid
- 14.2. Checking Brake Fluid Level
- 14.3. Checking Brake Pads
- 15. Service Electrical
- 15.1. Electrical
- 15.2. Service the Battery Safely
- 15.3. Checking the Battery (Sealed Batteries)
- 15.4. Removing and Installing Battery
- 15.5. Cleaning Battery and Terminals
- 15.6. Using Booster Battery
- 15.7. Replacing Headlight Bulb
- 15.8. Replacing LED Headlight
- 15.9. Checking and Replacing Fuses
- 15.10. Replacing Tail Light Bulb
- 16. Service Miscellaneous
- 16.1. Using Proper Fuel and Stabilizer
- 16.2. Filling Fuel Tank
- 16.3. Removing and Installing Wheel Assembly
- 16.4. Removing and Installing Seats
- 16.5. Removing and Installing Side Panels
- 16.6. Removing and Installing Seat Closeout Panel
- 16.7. Lifting Machine
- 16.8. Inspecting Seat Belt
- 16.9. Inspecting Nets or Doors
- 16.10. Servicing Nets (XUV590 S4)
- 16.11. Cleaning and Repairing Cargo Box
- 16.12. Removing and Installing Cargo Box
- 16.13. Adjusting Cargo Box Latch Brackets
- 16.14. Checking and Adjusting ToeIn
- 16.15. Adjusting Suspension (Standard Shocks)
- 16.16. Adjusting Suspension (Fox Monotube Shocks)
- 16.17. Cleaning Back Up Alarm (if equipped)
- 16.18. Cleaning Vehicle Surfaces
- 16.19. Cleaning and Repairing Metal Surfaces
- 16.20. Cleaning Plastic Hood and Body Panel Surfaces
- 16.21. Polycarbonate Windshield Maintenance
- 17. Troubleshooting
- 17.1. Using Troubleshooting Chart
- 17.2. Electrical
- 17.3. Cargo Box
- 18. Storage
- 18.1. Storing Safety
- 18.2. Preparing Machine for Storage
- 18.3. Preparing Fuel and Engine for Storage
- 18.4. Removing Machine From Storage
- 19. Specifications
- 19.1. Drivetrain
- 19.2. Electrical System
- 19.3. Fuel System
- 19.4. Steering and Brakes
- 19.5. Dimensions (XUV590)
- 19.6. Dimensions (XUV590 S4)
- 19.7. Weights (XUV590)
- 19.8. Weights (XUV590 S4)
- 19.9. Capacities
- 19.10. Recommended Lubricants
- 19.11. Sound Measurements
- 20. Warranty
- 20.1. Product Warranty
- 20.2. EMISSIONRELATED WARRANTY STATEMENT OFFROAD UTILITY VEHICLE OVER 25 MPH
- 20.3. Tire Warranty
- 20.4. Limited Battery Warranty For Factory Installed Batteries
- 21. John Deere Quality Statement
- 21.1. John Deere Quality
- 22. Service Record
- 22.1. Record Service Dates






