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Model List:
- MT 420 H 49K ST3A S1
- MT 425 H TI 49K ST3A S1
- 1. OPERATING AND SAFETY INSTRUCTIONS
- 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
- 1.2. INSTRUCTIONS FOR THE OPERATOR
- 1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
- 1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
- 1.5. LIFT TRUCK DISPOSAL
- 2. DESCRIPTION
- 2.1. CE DECLARATION OF CONFORMITY
- 2.2. SAFETY PLATES AND STICKERS
- 2.3. IDENTIFICATION OF THE LIFT TRUCK
- 2.4. CHARACTERISTICS MT 420 H 49K ST3A S1
- 2.5. CHARACTERISTICS MT 425 H TI 49K ST3A S1
- 2.6. TYRES
- 2.7. DIMENSIONS AND LOAD CHARTS MT 420 H 49K ST3A S1
- 2.8. DIMENSIONS AND LOAD CHARTS MT 425 H TI 49K ST3A S1
- 2.9. VISIBILITY
- 2.10. INSTRUMENTS AND CONTROLS
- 2.11. TOWING PIN AND HOOK
- 2.12. DESCRIPTION AND USE OF THE OPTIONS
- 3. DRIVERS SEAT
- 4. SEAT BELT
- 5. IGNITION SWITCH
- 6. EMERGENCY STOP BUTTON
- 7. BATTERY CUTOFF
- 8. MANMACHINE INTERFACE (MMI)
- 9. LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE
- 10. SWITCHES
- 11. ARMREST AND STORAGE
- 12. FUSES AND RELAYS
- 13. CIGARETTE LIGHTER
- 14. LIGHTING, HORN AND INDICATOR SWITCH
- 15. FRONT AND REAR WINDSCREEN WIPER SWITCH
- 16. FUNCTION FILES
- 17. HYDRAULIC CONTROLS
- 18. ACCELERATOR PEDAL
- 19. SERVICE BRAKE PEDAL AND TRANSMISSION CUTOFF
- 20. FORWARD/NEUTRAL/REVERSE GEAR SELECTION
- 21. STEERING SELECTION
- 22. HEATER CONTROL
- 23. AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION)
- 24. HEATING VENTS
- 25. DEMIST VENTS
- 26. LEVEL INDICATOR
- 27. DOOR LOCK
- 28. DOOR WINDOW OPENING HANDLE
- 29. DOOR WINDOW RELEASE BUTTON
- 30. HANDLE FOR REAR WINDOW OPENING
- 31. DOCUMENT STORAGE NET
- 32. STEERING WHEEL ADJUSTMENT LEVER (OPTION)
- 33. FRONT HEADLIGHTS
- 34. REAR LIGHTS
- 35. ROTATING BEACON LIGHT (OPTION)
- 36. ROOF LIGHT (OPTION)
- 37. ROOFSIDE WINDSCREEN WIPER SWITCH (OPTION)
- 38. SUN VISOR (OPTION)
- 39. DIAGNOSTIC PLUG
- 40. BOOM SAFETY WEDGE
- 41. BATTERY
- 42. FUEL TANK
- 43. Ü 10H DAILY MAINTENANCE OR EVERY 10HOURS OF SERVICE
- 43.1. CHECK Lift truck environment
- 43.2. CHECK Engine oil level
- 43.3. CHECK Coolant level
- 43.4. CHECK Longitudinal stability limiter and warning device
- 44. Ü 50H WEEKLY MAINTENANCE OR EVERY 50HOURS OF SERVICE
- 44.1. CHECK Alternator/crankshaft belt tension
- 44.2. CHECK Transfer box oil level
- 44.3. CHECK Tyre pressures
- 44.4. CHECK Wheel nut torques
- 44.5. CHECK Front axle differential seal
- 44.6. CHECK Rear axle differential seal
- 44.7. CHECK Front wheel reducer seals
- 44.8. CHECK Rear wheel reducer seals
- 44.9. CHECK Brake fluid level
- 44.10. CHECK Boom pad glide tracks
- 44.11. CHECK Hydraulic oil level
- 44.12. CHECK Windscreen washer liquid level
- 44.13. CLEAN Fuel prefilter
- 44.14. CLEAN Radiator cores
- 44.15. CLEAN Dry air filter cartridge
- 44.16. CLEAN Condenser core (Airconditioning OPTION)
- 44.17. GREASE General greasing
- 44.18. REPLACE Engine oil
- 45. Ü 500H ROUTINE SERVICING EVERY 500HOURS OF SERVICE OR 1 YEAR
- 45.1. CHECK Hydraulic oil
- 45.2. REPLACE Engine oil
- 45.3. REPLACE Fuel filter
- 45.4. CHECK Condition of cables
- 45.5. REPLACE Hydraulic return oil filter cartridge
- 45.6. REPLACE Cab fan filter
- 45.7. CHECK Fork wear
- 46. Ü 1,000 H ROUTINE MAINTENANCE EVERY 1,000HOURS OF SERVICE OR 2 YEARS
- 46.1. ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 46.2. CHECK Safety belt
- 46.3. CLEAN Fuel tank
- 46.4. REPLACE Alternator belt
- 46.5. REPLACE Dry air filter cartridge
- 46.6. REPLACE Coolant
- 46.7. REPLACE Transfer box oil
- 46.8. REPLACE Front axle differential oil
- 46.9. REPLACE Rear axle differential oil
- 46.10. REPLACE Front wheel reducer oil
- 46.11. REPLACE Rear wheel reducer oil
- 46.12. CHECK Engine silent blocks
- 46.13. CHECK Brake system pressure
- 46.14. CHECK Boom pad wear
- 46.15. CHECK Condition of wiring harnesses and cables
- 46.16. CHECK Lights and signals
- 46.17. CHECK Warning indicators
- 46.18. CHECK Condition of the rear view mirrors
- 46.19. CHECK Cab structure
- 46.20. CHECK Frame structure
- 46.21. CHECK Attachment carriage
- 46.22. CHECK Condition of attachments
- 46.23. REPLACE Brake fluid
- 46.24. BLEED Brake circuit
- 46.25. ADJUST Brake
- 47. Ü2,000H PERIODIC MAINTENANCE EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
- 47.1. ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 47.2. CHECK Wheel nut tightening torques
- 47.3. REPLACE Safety dry air filter cartridge
- 47.4. REPLACE Hydraulic oil
- 47.5. CHECK Radiator
- 47.6. CHECK Transmission pressures
- 47.7. CHECK Steering
- 47.8. CHECK Steering swivel joints
- 47.9. CHECK Brake pad and brake disk wear
- 47.10. CHECK Condition of boom assembly
- 47.11. CHECK Bearings and bushings
- 47.12. CHECK Condition of hoses and flexible pipes
- 47.13. CHECK Condition of cylinders (leakage, rods)
- 47.14. CHECK Hydraulic circuit pressures
- 47.15. CHECK Bearings and bushings
- 47.16. CLEAN Airconditioning (OPTION)
- 47.17. REPLACE Compressor belt (air conditioning OPTION)
- 48. Ü OCCASIONAL MAINTENANCE
- 48.1. REPLACE Wheels
- 48.2. ADJUST Front headlights
- 48.3. RESET Longitudinal stability limiter and warning device
- 49. Ü OCCASIONAL OPERATION
- 49.1. TOW/WINCH Lift truck
- 49.2. SLING Lift truck
- 49.3. TRANSPORT Lift truck
- 50. CHECK Alternator/crankshaft belt tension
- 51. CHECK Transfer box oil level
- 52. CHECK Tyre pressures
- 53. CHECK Wheel nut torques
- 54. CHECK Front axle differential seal
- 55. CHECK Rear axle differential seal
- 56. CHECK Front wheel reducer seals
- 57. CHECK Rear wheel reducer seals
- 58. CHECK Brake fluid level
- 59. CHECK Boom pad glide tracks
- 60. CHECK Hydraulic oil level
- 61. CHECK Windscreen washer liquid level
- 62. CLEAN Fuel prefilter
- 63. CLEAN Radiator cores
- 64. CLEAN Dry air filter cartridge
- 65. CLEAN Condenser core (Airconditioning OPTION)
- 66. GREASE General greasing
- 67. CHECK Fork wear
- 68. CHECK Safety belt
- 69. CHECK Engine silent blocks
- 70. CHECK Brake system pressure
- 71. CHECK Boom pad wear
- 72. CHECK Condition of wiring harnesses and cables
- 73. CHECK Lights and signals
- 74. CHECK Warning indicators
- 75. CHECK Condition of the rear view mirrors
- 76. CHECK Cab structure
- 77. CHECK Frame structure
- 78. CHECK Attachment carriage
- 79. CHECK Condition of attachments
- 79.1. Consult your dealer.
- 80. MAINTENANCE
- 80.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
- 80.2. FORKLIFT TRUCK MAINTENANCE
- 80.3. DAILY AND WEEKLY MAINTENANCE
- 80.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
- 80.5. PERIODIC MAINTENANCE
- 80.6. OCCASIONAL MAINTENANCE AND OPERATION
- 80.7. FILTER CARTRIDGES AND BELTS
- 80.8. LUBRICANTS AND FUEL
- 81. OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
- 81.1. INTRODUCTION
- 81.2. PICKING UP THE ATTACHMENTS MT 420 H 49K ST3A S1
- 81.3. TECHNICAL SPECIFICATIONS OF ATTACHMENTS
- 81.4. ATTACHMENT GUARDS








