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Manitou ME 418 48V S3 to ME 450 48V S3 US Repair Manual 647561EN

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Manitou ME 418 48V S3 to ME 450 48V S3 US Repair Manual 647561EN

$30

Type Of Manual: Repair Manual
Manual ID: 647561EN
Format: PDF
Size: 17.0MB
Number of Pages: 154

Category: Manitou Repair Manual PDF

Description

Model List:
- ME 418 48V S3
- ME 420 48V S3
- ME 425C 48V S3
- ME 440 48V S3
- ME 445 48V S3
- ME 450 48V S3
- ME 418 48V S3 US
- ME 420 48V S3 US
- ME 425C 48V S3 US
- ME 440 48V S3 US
- ME 445 48V S3 US
- ME 450 48V S3 US

1. Page de garde / Front page
2. Sommaire général General table of content
3.1. GENERAL, CHARACTERISTICS AND SAFETY
3.1.1. Work during the Warranty Period
3.1.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
3.1.2.1. FOREWORD
3.1.2.2. SERVICING POSITION
3.1.2.3. EXPLANATION OF SYMBOLS
3.1.2.4. SERVICING RULES
3.1.3. GENERAL CHARACTERISTICS AND SPECIFICATIONS
3.1.3.1. CHARACTERISTICS ME 418 420 425C 48V S3 US
3.1.3.2. CHARACTERISTICS ME 440 445 450 80V S3 US
3.1.3.3. LUBRICANTS AND FUEL
3.1.3.4. DIMENSIONS
3.1.3.5. MAST CHARACTERISTICS AND LOAD CHARTS
3.1.4. GENERAL LOCATION
3.1.4.1. LOCATION OF NAME AND IDENTIFICATION PLATE
3.1.5. GENERAL LOCATION
3.1.5.1. LOCATION OF NAME AND IDENTIFICATION PLATE
3.1.6. GENERAL CONTROL AND ADJUSTMENT
3.1.6.1. STANDARD TIGHTENING TORQUES
3.1.6.2. METRIC IMPERIAL UNIT CONVERSION
4. TRANSMISSION
4.1. Composition of reduction gear box
4.2. Transmission removal
4.2.1. Wheel motor ME 418 420 425 c 48V S3 US
4.2.1.1. Removing the drivers floor panel
4.2.1.2. Remove the wheel motor
4.2.1.3. Wheel motor removal
4.2.2. Wheel motor ME 440 445 450 80V S3 US
4.2.2.1. Removing the drivers floor panel.
4.2.2.2. Remove the wheel motor
4.2.2.3. Wheel motor removal
5. AXLE
5.1. Characteristics and specifications
5.1.1. Transmission axle characteristics
5.1.2. Steering axle characteristics
5.2. Component diagrams and cross sections
5.2.1. Cross section through front transmission axle
5.3. Removal
5.3.1. Removing the front axle/wheel motor assembly ME 440 445 450 80V S3 US
5.3.2. Removing the rear axle ME 418 420 425 c 48V S3 US
5.3.3. Removing the rear axle ME 440 445 450 80V S3 US
5.3.4. Removing the steering cylinder ME 418 420 425 c 48V S3 US
5.3.5. Removing the steering cylinder ME 440 445 450 80V S3 US
6. BRAKE
6.1. Section and diagram
6.1.1. brake master cylinder
6.1.2. Brake drum
6.2. Control and adjustment
6.2.1. FRONT BRAKE DRUM REMOVAL
7. MAST
7.1. Characteristics and specifications
7.1.1. Data
7.1.1.1. Check and adjust
7.1.1.2. Weight of standard mast
7.1.1.3. Tightening torque for clamping parts
7.2. Description
7.2.1. Double mast
7.2.2. Double mast with freeacting lift
7.2.3. Double mast with freeacting lift
7.2.4. Triple mast with freeacting lift
7.3. Cylinder cross section
7.3.1. Lifting
7.3.2. Tilting
7.4. Mast removal.
7.4.1. Mast removal ME 418 420 425 c 48V S3 US
7.4.2. Mast removal ME 440 445 450 80V S3 US
8. HYDRAULICS
8.1. Hydraulic characteristics and specifications
8.1.1. Gear pumps
8.1.2. Safety valve
8.2. Hydraulic Schematic Diagram
8.2.1. Hydraulic diagram with standard levers
8.2.2. Hydraulic diagram with optional mini levers
8.3. Hydraulic component sections and diagrams
8.3.1. Standard control valve
8.3.2. Optional mini lever control valve
8.3.3. Steering column
8.4. Hydraulic component removal
8.4.1. Control valve removal ME 418 420 425 c 48V S3 US
8.4.2. Control valve removal ME 440 445 450 80V S3 US
9. ELECTRICITY
9.1. electrical diagram
9.1.1. CODES ON THE ELECTRICAL DIAGRAMS
9.1.2. Diagram key
9.1.3. Standard wiring diagram
9.1.4. Mini levers option wiring diagram only for ME 418 420 425 c 48V S3 US
9.2. Electrical components location
9.2.1. Harness connector location key
9.2.2. Harness ME418 48V S3
9.2.3. Harness ME420_425C 48V S3
9.2.4. Harness ME440_445_450 80V S3
9.2.5. Lift truck M425c 48V US
9.3. Electrical component removal
9.3.1. Dashboard display screen removal
9.3.2. Battery removal ME 418 420 425 c 48V S3 US
9.3.2.1. Removing the battery cover
9.3.2.2. Removing the battery
9.3.2.3. Battery weight according to model.
9.3.3. Battery removal ME 440 445 450 80V S3 US
9.3.3.1. Removing the battery cover
9.3.3.2. Removing the battery
9.3.4. Electric drive motor removal ME 418 420 425 c 48V S3 US
9.3.5. Electric drive motor removal ME 440 445 450 80V S3 US
9.4. Control and adjustments
9.4.1. Dashboard adjustments
9.4.1.1. Lift truck operator parameter viewing procedures
9.4.1.2. Dealer parameter viewing procedures
9.4.1.3. Password configuration procedure
9.4.1.4. Dealer language selection procedures
9.4.1.5. Dealer parameter modification procedures
9.5. Electrical troubleshooting
9.5.1. Error codes
10. DRIVERS CAB
10.1. Overhead guard removal.
10.1.1. Overhead guard removal. ME 418 420 425 c 48V S3 US
10.1.2. Overhead guard removal. ME 440 445 450 80V S3 US
11. FRAME BODY
11.1. Frame body removal
11.1.1. Drivers floor panel ME 418 420 425 c 48V S3 US
11.1.2. Drivers floor panel ME 440 445 450 80V S3 US
11.1.3. Side casings ME 418 420 425 c 48V S3 US
11.1.4. Side casings ME 440 445 450 80V S3 US
12.1. OPTIONS ATTACHMENTS
12.1.1. Optional mini levers
12.1.1.1. Mini lever characteristics and specifications
12.1.1.1.1. Safety notice
12.1.1.1.2. Name plate
12.1.1.2. location
12.1.1.2.1. Components
12.1.1.2.1.1. Ordering attachments with pin assignment
12.1.1.2.1.2. Emergency stop button with pin assignment
12.1.1.2.1.3. Steering switch with pin assignment
12.1.1.2.1.4. Horn switch with pin assignment
12.1.1.2.1.5. MFA Device wiring harness with pin assignment
12.1.1.3. Control and adjustments
12.1.1.3.1. Removal and assembly
12.1.1.3.1.1. Complete MFA Device
12.1.1.3.1.2. MFA Console
12.1.1.3.1.3. MFA lift truck
12.1.1.3.1.4. Front part of the MFA console
12.1.1.3.1.5. Forward/reverse and height adjustment handle
12.1.1.3.1.6. Fingertip Joystick
12.1.1.3.1.7. Blind cover
12.1.1.3.1.8. Bowden forward/reverse adjustment traction wire
12.1.1.3.1.9. Bowden forward/reverse adjustment traction wire
12.1.1.3.1.10. Bowden height adjustment traction wire
12.1.1.3.1.11. Bowden height adjustment traction wire
12.1.1.3.1.12. Emergency stop button
12.1.1.3.1.13. Steering switch
12.1.1.3.1.14. Horn switch
12.1.1.3.1.15. Armrest
12.1.1.3.1.16. Seat adapter
12.1.1.3.1.17. Lower cover
12.1.1.3.1.18. Lower part with MFA Device wiring harness
12.1.1.4. Troubleshooting
12.1.1.4.1. Potential faults
12.1.1.4.2. Fault location
12.1.1.4.2.1. Diagnosis preconditions for each test
12.1.1.4.2.2. Attachment control inspection
12.1.1.4.2.3. Emergency stop button inspection
12.1.1.4.2.4. Steering switch inspection
12.1.1.4.2.5. Horn switch inspection
13. Page vierge
14. Page vierge