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Model List:
- ME 418 48V S3
- ME 420 48V S3
- ME 425C 48V S3
- ME 440 48V S3
- ME 445 48V S3
- ME 450 48V S3
- ME 418 48V S3 US
- ME 420 48V S3 US
- ME 425C 48V S3 US
- ME 440 48V S3 US
- ME 445 48V S3 US
- ME 450 48V S3 US
- 1. Page de garde / Front page
- 2. Sommaire général General table of content
- 3.1. GENERAL, CHARACTERISTICS AND SAFETY
- 3.1.1. Work during the Warranty Period
- 3.1.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
- 3.1.2.1. FOREWORD
- 3.1.2.2. SERVICING POSITION
- 3.1.2.3. EXPLANATION OF SYMBOLS
- 3.1.2.4. SERVICING RULES
- 3.1.3. GENERAL CHARACTERISTICS AND SPECIFICATIONS
- 3.1.3.1. CHARACTERISTICS ME 418 420 425C 48V S3 US
- 3.1.3.2. CHARACTERISTICS ME 440 445 450 80V S3 US
- 3.1.3.3. LUBRICANTS AND FUEL
- 3.1.3.4. DIMENSIONS
- 3.1.3.5. MAST CHARACTERISTICS AND LOAD CHARTS
- 3.1.4. GENERAL LOCATION
- 3.1.4.1. LOCATION OF NAME AND IDENTIFICATION PLATE
- 3.1.5. GENERAL LOCATION
- 3.1.5.1. LOCATION OF NAME AND IDENTIFICATION PLATE
- 3.1.6. GENERAL CONTROL AND ADJUSTMENT
- 3.1.6.1. STANDARD TIGHTENING TORQUES
- 3.1.6.2. METRIC IMPERIAL UNIT CONVERSION
- 4. TRANSMISSION
- 4.1. Composition of reduction gear box
- 4.2. Transmission removal
- 4.2.1. Wheel motor ME 418 420 425 c 48V S3 US
- 4.2.1.1. Removing the drivers floor panel
- 4.2.1.2. Remove the wheel motor
- 4.2.1.3. Wheel motor removal
- 4.2.2. Wheel motor ME 440 445 450 80V S3 US
- 4.2.2.1. Removing the drivers floor panel.
- 4.2.2.2. Remove the wheel motor
- 4.2.2.3. Wheel motor removal
- 5. AXLE
- 5.1. Characteristics and specifications
- 5.1.1. Transmission axle characteristics
- 5.1.2. Steering axle characteristics
- 5.2. Component diagrams and cross sections
- 5.2.1. Cross section through front transmission axle
- 5.3. Removal
- 5.3.1. Removing the front axle/wheel motor assembly ME 440 445 450 80V S3 US
- 5.3.2. Removing the rear axle ME 418 420 425 c 48V S3 US
- 5.3.3. Removing the rear axle ME 440 445 450 80V S3 US
- 5.3.4. Removing the steering cylinder ME 418 420 425 c 48V S3 US
- 5.3.5. Removing the steering cylinder ME 440 445 450 80V S3 US
- 6. BRAKE
- 6.1. Section and diagram
- 6.1.1. brake master cylinder
- 6.1.2. Brake drum
- 6.2. Control and adjustment
- 6.2.1. FRONT BRAKE DRUM REMOVAL
- 7. MAST
- 7.1. Characteristics and specifications
- 7.1.1. Data
- 7.1.1.1. Check and adjust
- 7.1.1.2. Weight of standard mast
- 7.1.1.3. Tightening torque for clamping parts
- 7.2. Description
- 7.2.1. Double mast
- 7.2.2. Double mast with freeacting lift
- 7.2.3. Double mast with freeacting lift
- 7.2.4. Triple mast with freeacting lift
- 7.3. Cylinder cross section
- 7.3.1. Lifting
- 7.3.2. Tilting
- 7.4. Mast removal.
- 7.4.1. Mast removal ME 418 420 425 c 48V S3 US
- 7.4.2. Mast removal ME 440 445 450 80V S3 US
- 8. HYDRAULICS
- 8.1. Hydraulic characteristics and specifications
- 8.1.1. Gear pumps
- 8.1.2. Safety valve
- 8.2. Hydraulic Schematic Diagram
- 8.2.1. Hydraulic diagram with standard levers
- 8.2.2. Hydraulic diagram with optional mini levers
- 8.3. Hydraulic component sections and diagrams
- 8.3.1. Standard control valve
- 8.3.2. Optional mini lever control valve
- 8.3.3. Steering column
- 8.4. Hydraulic component removal
- 8.4.1. Control valve removal ME 418 420 425 c 48V S3 US
- 8.4.2. Control valve removal ME 440 445 450 80V S3 US
- 9. ELECTRICITY
- 9.1. electrical diagram
- 9.1.1. CODES ON THE ELECTRICAL DIAGRAMS
- 9.1.2. Diagram key
- 9.1.3. Standard wiring diagram
- 9.1.4. Mini levers option wiring diagram only for ME 418 420 425 c 48V S3 US
- 9.2. Electrical components location
- 9.2.1. Harness connector location key
- 9.2.2. Harness ME418 48V S3
- 9.2.3. Harness ME420_425C 48V S3
- 9.2.4. Harness ME440_445_450 80V S3
- 9.2.5. Lift truck M425c 48V US
- 9.3. Electrical component removal
- 9.3.1. Dashboard display screen removal
- 9.3.2. Battery removal ME 418 420 425 c 48V S3 US
- 9.3.2.1. Removing the battery cover
- 9.3.2.2. Removing the battery
- 9.3.2.3. Battery weight according to model.
- 9.3.3. Battery removal ME 440 445 450 80V S3 US
- 9.3.3.1. Removing the battery cover
- 9.3.3.2. Removing the battery
- 9.3.4. Electric drive motor removal ME 418 420 425 c 48V S3 US
- 9.3.5. Electric drive motor removal ME 440 445 450 80V S3 US
- 9.4. Control and adjustments
- 9.4.1. Dashboard adjustments
- 9.4.1.1. Lift truck operator parameter viewing procedures
- 9.4.1.2. Dealer parameter viewing procedures
- 9.4.1.3. Password configuration procedure
- 9.4.1.4. Dealer language selection procedures
- 9.4.1.5. Dealer parameter modification procedures
- 9.5. Electrical troubleshooting
- 9.5.1. Error codes
- 10. DRIVERS CAB
- 10.1. Overhead guard removal.
- 10.1.1. Overhead guard removal. ME 418 420 425 c 48V S3 US
- 10.1.2. Overhead guard removal. ME 440 445 450 80V S3 US
- 11. FRAME BODY
- 11.1. Frame body removal
- 11.1.1. Drivers floor panel ME 418 420 425 c 48V S3 US
- 11.1.2. Drivers floor panel ME 440 445 450 80V S3 US
- 11.1.3. Side casings ME 418 420 425 c 48V S3 US
- 11.1.4. Side casings ME 440 445 450 80V S3 US
- 12.1. OPTIONS ATTACHMENTS
- 12.1.1. Optional mini levers
- 12.1.1.1. Mini lever characteristics and specifications
- 12.1.1.1.1. Safety notice
- 12.1.1.1.2. Name plate
- 12.1.1.2. location
- 12.1.1.2.1. Components
- 12.1.1.2.1.1. Ordering attachments with pin assignment
- 12.1.1.2.1.2. Emergency stop button with pin assignment
- 12.1.1.2.1.3. Steering switch with pin assignment
- 12.1.1.2.1.4. Horn switch with pin assignment
- 12.1.1.2.1.5. MFA Device wiring harness with pin assignment
- 12.1.1.3. Control and adjustments
- 12.1.1.3.1. Removal and assembly
- 12.1.1.3.1.1. Complete MFA Device
- 12.1.1.3.1.2. MFA Console
- 12.1.1.3.1.3. MFA lift truck
- 12.1.1.3.1.4. Front part of the MFA console
- 12.1.1.3.1.5. Forward/reverse and height adjustment handle
- 12.1.1.3.1.6. Fingertip Joystick
- 12.1.1.3.1.7. Blind cover
- 12.1.1.3.1.8. Bowden forward/reverse adjustment traction wire
- 12.1.1.3.1.9. Bowden forward/reverse adjustment traction wire
- 12.1.1.3.1.10. Bowden height adjustment traction wire
- 12.1.1.3.1.11. Bowden height adjustment traction wire
- 12.1.1.3.1.12. Emergency stop button
- 12.1.1.3.1.13. Steering switch
- 12.1.1.3.1.14. Horn switch
- 12.1.1.3.1.15. Armrest
- 12.1.1.3.1.16. Seat adapter
- 12.1.1.3.1.17. Lower cover
- 12.1.1.3.1.18. Lower part with MFA Device wiring harness
- 12.1.1.4. Troubleshooting
- 12.1.1.4.1. Potential faults
- 12.1.1.4.2. Fault location
- 12.1.1.4.2.1. Diagnosis preconditions for each test
- 12.1.1.4.2.2. Attachment control inspection
- 12.1.1.4.2.3. Emergency stop button inspection
- 12.1.1.4.2.4. Steering switch inspection
- 12.1.1.4.2.5. Horn switch inspection
- 13. Page vierge
- 14. Page vierge








