Manitou ME 418 48V S3 to ME 450 48V S3 US Repair Manual 647561EN

Description

• Model List:
  • ME 418 48V S3
  • ME 420 48V S3
  • ME 425C 48V S3
  • ME 440 48V S3
  • ME 445 48V S3
  • ME 450 48V S3
  • ME 418 48V S3 US
  • ME 420 48V S3 US
  • ME 425C 48V S3 US
  • ME 440 48V S3 US
  • ME 445 48V S3 US
  • ME 450 48V S3 US

• 1. Page de garde / Front page
• 2. Sommaire général General table of content
• 3.1. GENERAL, CHARACTERISTICS AND SAFETY
• 3.1.1. Work during the Warranty Period
• 3.1.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
• 3.1.2.1. FOREWORD
• 3.1.2.2. SERVICING POSITION
• 3.1.2.3. EXPLANATION OF SYMBOLS
• 3.1.2.4. SERVICING RULES
• 3.1.3. GENERAL CHARACTERISTICS AND SPECIFICATIONS
• 3.1.3.1. CHARACTERISTICS ME 418 420 425C 48V S3 US
• 3.1.3.2. CHARACTERISTICS ME 440 445 450 80V S3 US
• 3.1.3.3. LUBRICANTS AND FUEL
• 3.1.3.4. DIMENSIONS
• 3.1.3.5. MAST CHARACTERISTICS AND LOAD CHARTS
• 3.1.4. GENERAL LOCATION
• 3.1.4.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 3.1.5. GENERAL LOCATION
• 3.1.5.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 3.1.6. GENERAL CONTROL AND ADJUSTMENT
• 3.1.6.1. STANDARD TIGHTENING TORQUES
• 3.1.6.2. METRIC IMPERIAL UNIT CONVERSION
• 4. TRANSMISSION
• 4.1. Composition of reduction gear box
• 4.2. Transmission removal
• 4.2.1. Wheel motor ME 418 420 425 c 48V S3 US
• 4.2.1.1. Removing the drivers floor panel
• 4.2.1.2. Remove the wheel motor
• 4.2.1.3. Wheel motor removal
• 4.2.2. Wheel motor ME 440 445 450 80V S3 US
• 4.2.2.1. Removing the drivers floor panel.
• 4.2.2.2. Remove the wheel motor
• 4.2.2.3. Wheel motor removal
• 5. AXLE
• 5.1. Characteristics and specifications
• 5.1.1. Transmission axle characteristics
• 5.1.2. Steering axle characteristics
• 5.2. Component diagrams and cross sections
• 5.2.1. Cross section through front transmission axle
• 5.3. Removal
• 5.3.1. Removing the front axle/wheel motor assembly ME 440 445 450 80V S3 US
• 5.3.2. Removing the rear axle ME 418 420 425 c 48V S3 US
• 5.3.3. Removing the rear axle ME 440 445 450 80V S3 US
• 5.3.4. Removing the steering cylinder ME 418 420 425 c 48V S3 US
• 5.3.5. Removing the steering cylinder ME 440 445 450 80V S3 US
• 6. BRAKE
• 6.1. Section and diagram
• 6.1.1. brake master cylinder
• 6.1.2. Brake drum
• 6.2. Control and adjustment
• 6.2.1. FRONT BRAKE DRUM REMOVAL
• 7. MAST
• 7.1. Characteristics and specifications
• 7.1.1. Data
• 7.1.1.1. Check and adjust
• 7.1.1.2. Weight of standard mast
• 7.1.1.3. Tightening torque for clamping parts
• 7.2. Description
• 7.2.1. Double mast
• 7.2.2. Double mast with freeacting lift
• 7.2.3. Double mast with freeacting lift
• 7.2.4. Triple mast with freeacting lift
• 7.3. Cylinder cross section
• 7.3.1. Lifting
• 7.3.2. Tilting
• 7.4. Mast removal.
• 7.4.1. Mast removal ME 418 420 425 c 48V S3 US
• 7.4.2. Mast removal ME 440 445 450 80V S3 US
• 8. HYDRAULICS
• 8.1. Hydraulic characteristics and specifications
• 8.1.1. Gear pumps
• 8.1.2. Safety valve
• 8.2. Hydraulic Schematic Diagram
• 8.2.1. Hydraulic diagram with standard levers
• 8.2.2. Hydraulic diagram with optional mini levers
• 8.3. Hydraulic component sections and diagrams
• 8.3.1. Standard control valve
• 8.3.2. Optional mini lever control valve
• 8.3.3. Steering column
• 8.4. Hydraulic component removal
• 8.4.1. Control valve removal ME 418 420 425 c 48V S3 US
• 8.4.2. Control valve removal ME 440 445 450 80V S3 US
• 9. ELECTRICITY
• 9.1. electrical diagram
• 9.1.1. CODES ON THE ELECTRICAL DIAGRAMS
• 9.1.2. Diagram key
• 9.1.3. Standard wiring diagram
• 9.1.4. Mini levers option wiring diagram only for ME 418 420 425 c 48V S3 US
• 9.2. Electrical components location
• 9.2.1. Harness connector location key
• 9.2.2. Harness ME418 48V S3
• 9.2.3. Harness ME420_425C 48V S3
• 9.2.4. Harness ME440_445_450 80V S3
• 9.2.5. Lift truck M425c 48V US
• 9.3. Electrical component removal
• 9.3.1. Dashboard display screen removal
• 9.3.2. Battery removal ME 418 420 425 c 48V S3 US
• 9.3.2.1. Removing the battery cover
• 9.3.2.2. Removing the battery
• 9.3.2.3. Battery weight according to model.
• 9.3.3. Battery removal ME 440 445 450 80V S3 US
• 9.3.3.1. Removing the battery cover
• 9.3.3.2. Removing the battery
• 9.3.4. Electric drive motor removal ME 418 420 425 c 48V S3 US
• 9.3.5. Electric drive motor removal ME 440 445 450 80V S3 US
• 9.4. Control and adjustments
• 9.4.1. Dashboard adjustments
• 9.4.1.1. Lift truck operator parameter viewing procedures
• 9.4.1.2. Dealer parameter viewing procedures
• 9.4.1.3. Password configuration procedure
• 9.4.1.4. Dealer language selection procedures
• 9.4.1.5. Dealer parameter modification procedures
• 9.5. Electrical troubleshooting
• 9.5.1. Error codes
• 10. DRIVERS CAB
• 10.1. Overhead guard removal.
• 10.1.1. Overhead guard removal. ME 418 420 425 c 48V S3 US
• 10.1.2. Overhead guard removal. ME 440 445 450 80V S3 US
• 11. FRAME BODY
• 11.1. Frame body removal
• 11.1.1. Drivers floor panel ME 418 420 425 c 48V S3 US
• 11.1.2. Drivers floor panel ME 440 445 450 80V S3 US
• 11.1.3. Side casings ME 418 420 425 c 48V S3 US
• 11.1.4. Side casings ME 440 445 450 80V S3 US
• 12.1. OPTIONS ATTACHMENTS
• 12.1.1. Optional mini levers
• 12.1.1.1. Mini lever characteristics and specifications
• 12.1.1.1.1. Safety notice
• 12.1.1.1.2. Name plate
• 12.1.1.2. location
• 12.1.1.2.1. Components
• 12.1.1.2.1.1. Ordering attachments with pin assignment
• 12.1.1.2.1.2. Emergency stop button with pin assignment
• 12.1.1.2.1.3. Steering switch with pin assignment
• 12.1.1.2.1.4. Horn switch with pin assignment
• 12.1.1.2.1.5. MFA Device wiring harness with pin assignment
• 12.1.1.3. Control and adjustments
• 12.1.1.3.1. Removal and assembly
• 12.1.1.3.1.1. Complete MFA Device
• 12.1.1.3.1.2. MFA Console
• 12.1.1.3.1.3. MFA lift truck
• 12.1.1.3.1.4. Front part of the MFA console
• 12.1.1.3.1.5. Forward/reverse and height adjustment handle
• 12.1.1.3.1.6. Fingertip Joystick
• 12.1.1.3.1.7. Blind cover
• 12.1.1.3.1.8. Bowden forward/reverse adjustment traction wire
• 12.1.1.3.1.9. Bowden forward/reverse adjustment traction wire
• 12.1.1.3.1.10. Bowden height adjustment traction wire
• 12.1.1.3.1.11. Bowden height adjustment traction wire
• 12.1.1.3.1.12. Emergency stop button
• 12.1.1.3.1.13. Steering switch
• 12.1.1.3.1.14. Horn switch
• 12.1.1.3.1.15. Armrest
• 12.1.1.3.1.16. Seat adapter
• 12.1.1.3.1.17. Lower cover
• 12.1.1.3.1.18. Lower part with MFA Device wiring harness
• 12.1.1.4. Troubleshooting
• 12.1.1.4.1. Potential faults
• 12.1.1.4.2. Fault location
• 12.1.1.4.2.1. Diagnosis preconditions for each test
• 12.1.1.4.2.2. Attachment control inspection
• 12.1.1.4.2.3. Emergency stop button inspection
• 12.1.1.4.2.4. Steering switch inspection
• 12.1.1.4.2.5. Horn switch inspection
• 13. Page vierge
• 14. Page vierge