-
Model List:
- PowerTech 0.9 L OEM Diesel Engine
- Power Tech 1.1 L OEM Diesel Engine
- Power Tech 1.2 L OEM Diesel Engine
- Power Tech 1.5 L OEM Diesel Engine
- Power Tech 2.0 L OEM Diesel Engine
- 1. Contents
- 1.1. Record Keeping
- 1.1.1. Record Engine Serial Number
- 1.1.2. Record Fuel Pump Model Number
- 1.1.3. Recognize Safety Information
- 1.1.4. Understand Signal Words
- 1.1.5. Follow Safety Instructions
- 1.1.6. Replace Safety Signs
- 1.1.7. Illuminate Work Area Safely
- 1.1.8. Work in Clean Area
- 1.1.9. Use Proper Tools
- 1.1.10. Live With Safety
- 1.1.11. Prevent Machine Runaway
- 1.1.12. Handle Fuel SafelyAvoid Fires
- 1.1.13. Prepare for Emergencies
- 1.1.14. Handle Starting Fluid Safely
- 1.1.15. In Case of Fire
- 1.1.16. Handle Fluids SafelyAvoid Fires
- 1.1.17. Avoid Static Electricity Risk When Refueling
- 1.1.18. Service Machines Safely
- 1.1.19. Wear Protective Clothing
- 1.1.20. Protect Against Noise
- 1.1.21. Handling Batteries Safely
- 1.1.22. Prevent Acid Burns
- 1.1.23. Stay Clear of Rotating Drivelines
- 1.1.24. Install All Guards
- 1.1.25. Practice Safe Maintenance
- 1.1.26. Remove Paint Before Welding or Heating
- 1.1.27. Avoid Heating Near Pressurized Fluid Lines
- 1.1.28. Avoid HighPressure Fluids
- 1.1.29. Do Not Open HighPressure Fuel System
- 1.1.30. Protect Against High Pressure Spray
- 1.1.31. Prevent Battery Explosions
- 1.1.32. Avoid Hot Exhaust
- 1.1.33. Work In Ventilated Area
- 1.1.34. Service Cooling System Safely
- 1.1.35. Decommissioning Proper Recycling and Disposal of Fluids and Components
- 1.2. Fuels, Lubricants, and Coolant
- 1.2.1. Diesel Fuel
- 1.2.2. Lubricity of Diesel Fuel
- 1.2.3. Handling and Storing Diesel Fuel
- 1.2.4. Testing Diesel Fuel
- 1.2.5. Biodiesel Fuel
- 1.2.6. Minimizing the Effect of Cold Weather on Diesel Engines
- 1.2.7. Diesel Engine Oil Tier 2 and Stage II
- 1.2.8. Extended Diesel Engine Oil Service Intervals
- 1.2.9. Mixing of Lubricants
- 1.2.10. Oilscan and CoolScan
- 1.2.11. Alternative and Synthetic Lubricants
- 1.2.12. Lubricant Storage
- 1.2.13. Multipurpose Extreme Pressure (EP) Grease
- 1.2.14. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
- 1.2.15. Drain Intervals for Diesel Engine Coolant
- 1.2.16. Supplemental Coolant Additives
- 1.2.17. Testing Diesel Engine Coolant
- 1.2.18. Operating in Warm Temperature Climates
- 1.2.19. Disposing of Coolant
- 1.3. Engine Operating Guidelines
- 1.3.1. Instrument (Gauge) Panel
- 1.3.2. Normal Engine Operation
- 1.3.3. BreakIn Service
- 1.3.4. Standby Power Units
- 1.3.5. Starting the Engine
- 1.3.6. Cold Weather Starting
- 1.3.7. Warming Engine
- 1.3.8. Idling Engine
- 1.3.9. Stopping the Engine
- 1.3.10. Using a Booster Battery or Charger
- 1.4. Lubrication and Maintenance
- 1.4.1. Observe Service Intervals
- 1.4.2. Use Correct Fuels, Lubricants, and Coolant
- 1.4.3. Lubrication and Maintenance Service Interval Chart
- 1.5. Lubrication Maintenance/Daily
- 1.5.1. Daily Prestarting Checks
- 1.6. Lubrication Maintenance/100 Hour
- 1.6.1. Servicing Fire Extinguisher
- 1.6.2. Retighten Engine Mounting Hardware
- 1.6.3. Servicing Battery
- 1.7. Lubrication Maintenance/200 Hour/3 Month
- 1.7.1. Changing Engine Oil and Oil Filter
- 1.7.2. Check and Adjust VBelt Tension
- 1.7.3. Cleaning Axial Seal Air Cleaner Element
- 1.7.4. Washing Axial Seal Air Cleaner Element
- 1.7.5. Inspect Axial Seal Air Cleaner Element
- 1.8. Lubrication Maintenance/400 Hour/6 Month
- 1.8.1. Checking Air Intake System
- 1.8.2. Replace Axial Seal Air Cleaner Element (If Equipped)
- 1.8.3. Replacing Radial Seal Air Cleaner Filter Element (If Equipped)
- 1.8.4. Replace Fuel Filter Element
- 1.8.5. Check and Service Fuel Injection Nozzles
- 1.8.6. Check Fuel Injection Pump Timing
- 1.8.7. Adjust Engine Valve Clearance
- 1.9. LubricationMaintenance/1000Hour/12Month
- 1.9.1. Pressure Testing Cooling System
- 1.9.2. Flushing Cooling System
- 1.10. Service As Required
- 1.10.1. Additional Service Information
- 1.10.2. Do Not Modify Fuel System
- 1.10.3. Adding Coolant
- 1.10.4. Bleed Fuel System on 3009 Engines
- 1.10.5. Bleed Fuel System on 3011, 3012, 3015 and 4020 Engines
- 1.10.6. Replace VBelt
- 1.11. Troubleshooting
- 1.11.1. General Troubleshooting Information
- 1.11.2. Power Unit Engine Wiring Harness Diagram
- 1.11.3. Electrical System Schematic
- 1.11.4. Engine Troubleshooting
- 1.11.5. Electrical Troubleshooting
- 1.12. Storage
- 1.12.1. Engine Storage Guidelines
- 1.12.2. Preparing Engine for Long Term Storage
- 1.12.3. Removing Engine from Long Term Storage
- 1.13. Specifications
- 1.13.1. General Engine Specifications3009D, 3011D, 3012D and 3015D
- 1.13.2. General Engine Specifications4020D and 4020T
- 1.13.3. Engine Crankcase Oil Fill Quantities
- 1.13.4. Unified Inch Bolt and Screw Torque Values
- 1.13.5. Metric Bolt and Screw Torque Values
- 1.14. Lubrication and Maintenance Records
- 1.14.1. Using Lubrication and Maintenance Records
- 1.14.2. Daily (Prestarting) Service
- 1.14.3. Hour Service
- 1.14.4. Hour/3 Month Service
- 1.14.5. Hour/6 Month Service
- 1.14.6. Hour/12 Month Service
- 1.14.7. Service as Required
- 1.15. Warranty
- 1.15.1. John Deere Warranty in OEM Applications
- 1.15.2. EPA Emissions Control Warranty Statement
- 1.15.3. Emissions Control System Certification Label
- 2. Page Number
- 2.1. Section 01
- 2.2. Section 05
- 2.3. Section 10
- 2.4. Section 15
- 2.5. Section 20
- 2.6. Section 25
- 2.7. Section 30
- 2.8. Section 35
- 2.9. Section 40
- 2.10. Section 45
- 2.11. Section 50
- 2.12. Section 55
- 2.13. Section 60
- 2.14. Section 65
- 2.15. Section 70
- 2.16. Section 75






