-
Model List:
- PowerTech M 4.5 L OEM Diesel Engines
- 1. Contents
- 1.1. Record Keeping
- 1.1.1. Engine Serial Number Plate
- 1.1.2. Record Engine Serial Number
- 1.1.3. Engine Option Codes
- 1.1.4. Record Fuel Injection Pump Information
- 1.1.5. Emergency Stationary Engine Rule
- 1.1.6. Recognize Safety Information
- 1.1.7. Understand Signal Words
- 1.1.8. Follow Safety Instructions
- 1.1.9. Replace Safety Signs
- 1.1.10. Illuminate Work Area Safely
- 1.1.11. Work in Clean Area
- 1.1.12. Use Proper Tools
- 1.1.13. Live With Safety
- 1.1.14. Prevent Machine Runaway
- 1.1.15. Handle Fuel SafelyAvoid Fires
- 1.1.16. Prepare for Emergencies
- 1.1.17. Handle Starting Fluid Safely
- 1.1.18. In Case of Fire
- 1.1.19. Handle Fluids SafelyAvoid Fires
- 1.1.20. Avoid Static Electricity Risk When Refueling
- 1.1.21. Service Machines Safely
- 1.1.22. Wear Protective Clothing
- 1.1.23. Protect Against Noise
- 1.1.24. Handling Batteries Safely
- 1.1.25. Prevent Acid Burns
- 1.1.26. Stay Clear of Rotating Drivelines
- 1.1.27. Install All Guards
- 1.1.28. Practice Safe Maintenance
- 1.1.29. Remove Paint Before Welding or Heating
- 1.1.30. Avoid Heating Near Pressurized Fluid Lines
- 1.1.31. Avoid HighPressure Fluids
- 1.1.32. Do Not Open HighPressure Fuel System
- 1.1.33. Protect Against High Pressure Spray
- 1.1.34. Prevent Battery Explosions
- 1.1.35. Avoid Hot Exhaust
- 1.1.36. Work In Ventilated Area
- 1.1.37. Service Cooling System Safely
- 1.1.38. Decommissioning Proper Recycling and Disposal of Fluids and Components
- 1.2. Fuels, Lubricants, and Coolant
- 1.2.1. Diesel Fuel Sulfur Content for PowerTech Engines without Aftertreatment System
- 1.2.2. Diesel Fuel
- 1.2.3. Supplemental Diesel Fuel Additives
- 1.2.4. Lubricity of Diesel Fuel
- 1.2.5. Handling and Storing Diesel Fuel
- 1.2.6. Biodiesel Fuel
- 1.2.7. Testing Diesel Fuel
- 1.2.8. Fuel Filters
- 1.2.9. Aviation (Jet) Fuels
- 1.2.10. Minimizing the Effect of Cold Weather on Diesel Engines
- 1.2.11. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
- 1.2.12. Diesel Engine Oil Tier 3 and Stage IIIA
- 1.2.13. Engine Oil and Filter Service Intervals Tier 3 and Stage IIIA OEM Applications
- 1.2.14. Mixing of Lubricants
- 1.2.15. Alternative and Synthetic Lubricants
- 1.2.16. Lubricant Storage
- 1.2.17. Oil Filters
- 1.2.18. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
- 1.2.19. Water Quality for Mixing with Coolant Concentrate
- 1.2.20. Operating in Warm Temperature Climates
- 1.2.21. Testing Coolant Freeze Point
- 1.2.22. Disposing of Coolant
- 1.3. Engine Operation
- 1.3.1. PV101 Instrument Panels
- 1.3.2. PV101 Diagnostic Gauge Using
- 1.3.3. PV101 Diagnostic Gauge Main Menu
- 1.3.4. PV101 Diagnostic Gauge Essential Menus
- 1.3.5. DG14 Diagnostic Gauge Using
- 1.3.6. DG14 Diagnostic Gauge Main Menu
- 1.3.7. DG14 Diagnostic Gauge Essential Menus
- 1.3.8. PV480 Instrument Panel
- 1.3.9. PV480 Diagnostic Gauge Using
- 1.3.10. PV480 Diagnostic Gauge Main Menu
- 1.3.11. PV480 Diagnostic Gauge Essential Menus
- 1.3.12. Normal Engine Operation
- 1.3.13. BreakIn Service
- 1.3.14. Auxiliary Gear Drive Limitations
- 1.3.15. Generator Set (Standby) Power Units
- 1.3.16. Starting The Engine
- 1.3.17. Cold Weather Starting
- 1.3.18. Warming Engine
- 1.3.19. Avoid Excessive Engine Idling
- 1.3.20. Stopping the Engine
- 1.3.21. Using a Booster Battery or Charger
- 1.4. Lubrication and Maintenance
- 1.4.1. Required EmissionRelated Information
- 1.4.2. Observe Service Intervals
- 1.4.3. Use Correct Fuels, Lubricants, and Coolant
- 1.4.4. Lubrication and Maintenance Service Interval Chart
- 1.5. Lubrication Maintenance Daily
- 1.5.1. Daily Prestarting Checks
- 1.6. Lubrication Maintenance 500 Hours/12 Months
- 1.6.1. Servicing Fire Extinguisher
- 1.6.2. Checking Engine Mounts
- 1.6.3. Servicing Battery
- 1.6.4. Manual Belt Tensioner Adjustment
- 1.6.5. Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive)
- 1.6.6. Changing Engine Oil and Replacing Filter
- 1.6.7. Checking Crankcase Vent System
- 1.6.8. Checking Air Intake System
- 1.6.9. Replacing Fuel Filter Elements
- 1.6.10. Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
- 1.6.11. Checking Engine Electrical Ground Connections
- 1.6.12. Checking Cooling System
- 1.6.13. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
- 1.6.14. Testing Diesel Engine Coolant
- 1.6.15. Pressure Testing Cooling System
- 1.6.16. Checking and Adjusting Engine Speeds
- 1.7. Lubrication Maintenance 2000 Hours/24 Months
- 1.7.1. Adjusting Variable Speed (Droop) Generator Set Engines Only
- 1.7.2. Flushing and Refilling Cooling System
- 1.7.3. Testing Thermostats Opening Temperature
- 1.7.4. Check and Adjust Valve Clearance
- 1.8. Service As Required
- 1.8.1. Additional Service Information
- 1.8.2. Do Not Modify Fuel System
- 1.8.3. Adding Coolant
- 1.8.4. PreStart Cleaning Guide
- 1.8.5. Replacing Single Stage Air Cleaner
- 1.8.6. Replacing Axial Seal Air Cleaner Filter Element
- 1.8.7. Replacing Radial Seal Air Cleaner Filter Element
- 1.8.8. Replacing Fan and Alternator Belts
- 1.8.9. Checking Fuses
- 1.8.10. Checking Air Compressors (If Equipped)
- 1.8.11. Bleeding the Fuel System
- 1.9. Troubleshooting
- 1.9.1. General Troubleshooting Information
- 1.9.2. Precautions for Electrical System When Steam Cleaning Engine
- 1.9.3. Engine Troubleshooting
- 1.10. Storage
- 1.10.1. Engine Storage Guidelines
- 1.10.2. Preparing Engine for LongTerm Storage
- 1.10.3. Removing Engine from Long Term Storage
- 1.11. Specifications
- 1.11.1. General OEM Engine Specifications
- 1.11.2. Engine Power Ratings And Fuel System Specifications
- 1.11.3. Engine Crankcase Oil Fill Quantities
- 1.11.4. Unified Inch Bolt and Screw Torque Values
- 1.11.5. Metric Bolt and Screw Torque Values
- 1.12. Lubrication and Maintenance Records
- 1.12.1. Using Lubrication and Maintenance Records
- 1.12.2. Daily (Prestarting) Service
- 1.12.3. Hour/12 Month Service
- 1.12.4. Hour/24 Month Service
- 1.12.5. Service as Required
- 1.13. Warranty
- 1.13.1. John Deere Warranty in OEM Applications
- 1.13.2. Emissions Control System Certification Label
- 1.13.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
- 1.13.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
- 1.14. John Deere Service Literature Available
- 1.14.1. Technical Information
- 2. Page Number
- 2.1. Section 01
- 2.2. Section 05
- 2.3. Section 10
- 2.4. Section 15
- 2.5. Section 20
- 2.6. Section 25
- 2.7. Section 30
- 2.8. Section 35
- 2.9. Section 40
- 2.10. Section 45
- 2.11. Section 50
- 2.12. Section 55
- 2.13. Section 60
- 2.14. Section 65
- 2.15. Section 70






