John Deere PowerTech 8.1 L Marine Diesel Engines Operator Manual OMRG28995

Description

• Model List:
  • PowerTech 8.1 L Marine Diesel Engines

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Record Engine Serial Number
• 1.1.2. ENGINE OPTION CODES
• 1.1.3. Recognize Safety Information
• 1.1.4. Understand Signal Words
• 1.1.5. Follow Safety Instructions
• 1.1.6. Replace Safety Signs
• 1.1.7. Illuminate Work Area Safely
• 1.1.8. Work in Clean Area
• 1.1.9. Use Proper Tools
• 1.1.10. Live With Safety
• 1.1.11. Prevent Machine Runaway
• 1.1.12. Handle Fuel SafelyAvoid Fires
• 1.1.13. Prepare for Emergencies
• 1.1.14. Handle Starting Fluid Safely
• 1.1.15. In Case of Fire
• 1.1.16. Handle Fluids SafelyAvoid Fires
• 1.1.17. Avoid Static Electricity Risk When Refueling
• 1.1.18. Service Machines Safely
• 1.1.19. Wear Protective Clothing
• 1.1.20. Protect Against Noise
• 1.1.21. Handling Batteries Safely
• 1.1.22. Prevent Acid Burns
• 1.1.23. Stay Clear of Rotating Drivelines
• 1.1.24. Install All Guards
• 1.1.25. Practice Safe Maintenance
• 1.1.26. Remove Paint Before Welding or Heating
• 1.1.27. Avoid Heating Near Pressurized Fluid Lines
• 1.1.28. Avoid HighPressure Fluids
• 1.1.29. Do Not Open HighPressure Fuel System
• 1.1.30. Protect Against High Pressure Spray
• 1.1.31. Prevent Battery Explosions
• 1.1.32. Avoid Hot Exhaust
• 1.1.33. Work In Ventilated Area
• 1.1.34. Service Cooling System Safely
• 1.1.35. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Diesel Fuel
• 1.2.2. Diesel Fuel Additive Products
• 1.2.3. Lubricity of Diesel Fuel
• 1.2.4. Handling and Storing Diesel Fuel
• 1.2.5. MINIMIZING THE EFFECT OF COLD WEATHER ON DIESEL ENGINES
• 1.2.6. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
• 1.2.7. Diesel Engine Oil NonEmissions Certified and Certified Tier 1 and Stage I
• 1.2.8. Extended Diesel Engine Oil Service Intervals NonEmissions Certified and Certified Tier 1 and Stage I
• 1.2.9. Mixing of Lubricants
• 1.2.10. Oilscan and CoolScan
• 1.2.11. Alternative and Synthetic Lubricants
• 1.2.12. Lubricant Storage
• 1.2.13. Multipurpose Extreme Pressure (EP) Grease
• 1.2.14. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
• 1.2.15. Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
• 1.2.16. Testing Diesel Engine Coolant
• 1.2.17. Supplemental Coolant Additives
• 1.2.18. Operating in Warm Temperature Climates
• 1.2.19. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.3. Engine Operating Guidelines
• 1.3.1. Sea Trials for Performance and Warranty
• 1.3.2. PRECAUTIONS FOR WELDING ON VESSELS EQUIPPED WITH ELECTRONIC ENGINE CONTROL UNIT (ECU)
• 1.3.3. JOHN DEERE INSTRUMENT (GAUGE) PANEL
• 1.3.4. USING DIAGNOSTIC GAUGE TO ACCESS ENGINE INFORMATION
• 1.3.5. USING TOUCH SWITCHES TO DISPLAY INFORMATION
• 1.3.6. CHANGING UNITS OF MEASURE (ENGLISH OR METRIC)
• 1.3.7. VIEWING ENGINE CONFIGURATION DATA
• 1.3.8. VIEWING ACTIVE ENGINE SERVICE CODES (DFC)
• 1.3.9. VIEWING STORED SERVICE CODES (DFC) IN THE ENGINE ECU
• 1.3.10. NORMAL ENGINE OPERATION
• 1.3.11. BREAKIN SERVICE
• 1.3.12. AUXILIARY GEAR DRIVE LIMITATIONS
• 1.3.13. GENSET POWER UNITS
• 1.3.14. STARTING THE ENGINE
• 1.3.15. COLD WEATHER OPERATION
• 1.3.16. WARMING ENGINE
• 1.3.17. IDLING ENGINE
• 1.3.18. STOPPING THE ENGINE
• 1.3.19. USING A BOOSTER BATTERY OR CHARGER
• 1.4. HelmView Display Panel
• 1.4.1. Product Information
• 1.4.2. Display Features
• 1.4.3. Navigation
• 1.4.4. Setting up your display for the first time
• 1.4.5. Product Features
• 1.4.6. Reprogramming the Display
• 1.4.7. Group Numbers
• 1.5. Lubrication and Maintenance
• 1.5.1. Required EmissionRelated Information
• 1.5.2. OBSERVE SERVICE INTERVALS
• 1.5.3. USE CORRECT FUELS, LUBRICANTS AND COOLANT
• 1.5.4. Lubrication and Maintenance Service Interval ChartPropulsion and Prime Power Units
• 1.5.5. Lubrication and Maintenance Service Interval ChartStandby Generator Sets
• 1.6. Lubrication Maintenance/Daily
• 1.6.1. DAILY PRESTART CHECKS
• 1.7. Lubrication Maintenance/250 Hour/6 Month
• 1.7.1. SERVICING FIRE EXTINGUISHER
• 1.7.2. SERVICING BATTERY
• 1.7.3. CHANGING ENGINE OIL AND REPLACING OIL FILTER
• 1.7.4. VISUALLY INSPECT WATER PUMP
• 1.7.5. CHECKING ENGINE MOUNTS
• 1.7.6. INSPECT AND REPLACE ZINC PLUGS ENGINES EQUIPPED WITH HEAT EXCHANGER
• 1.8. Lubrication Maintenance/600 Hour/12 Month
• 1.8.1. CLEANING CRANKCASE VENT TUBE
• 1.8.2. CHECKING AIR INTAKE SYSTEM
• 1.8.3. REPLACING FUEL/WATER SEPARATOR FILTER ELEMENT
• 1.8.4. REPLACING FINAL FUEL FILTER ELEMENT
• 1.8.5. CHECKING BELT TENSION AND BELT WEAR
• 1.8.6. CHECKING COOLING SYSTEM
• 1.8.7. Testing Diesel Engine Coolant
• 1.8.8. CHECKING AND ADJUSTING ENGINE SPEEDS
• 1.8.9. CHECKING CRANKSHAFT VIBRATION DAMPER
• 1.8.10. PRESSURE TEST COOLING SYSTEM
• 1.8.11. INSPECT AND CLEAN HEAT EXCHANGER CORE (IF EQUIPPED)
• 1.9. LubricationMaintenance/2000 Hour/24Month
• 1.9.1. FLUSHING COOLING SYSTEM
• 1.9.2. CHECKING AND ADJUSTING ENGINE VALVE CLEARANCE
• 1.9.3. REPLACE SEA WATER PUMP IMPELLER WITH PUMP INSTALLED ON ENGINE
• 1.9.4. REMOVE AND INSTALL SEA WATER PUMP
• 1.9.5. DISASSEMBLE, INSPECT AND REPAIR SEA WATER PUMP
• 1.9.6. ASSEMBLE SEA WATER PUMP
• 1.10. Service As Required
• 1.10.1. ADDITIONAL SERVICE INFORMATION
• 1.10.2. DO NOT MODIFY FUEL SYSTEM
• 1.10.3. DRAIN FUEL/WATER SEPARATOR BOWL (WHEN AUDIBLE ALARM SIGNALS WATER IN FUEL)
• 1.10.4. ADDING COOLANT
• 1.10.5. SERVICING AIR CLEANER FILTER ELEMENT
• 1.10.6. REPLACING AIR CLEANER FILTER ELEMENT
• 1.10.7. REPLACING BELT
• 1.10.8. CHECKING FUSES
• 1.10.9. BLEEDING THE FUEL SYSTEM
• 1.11. Troubleshooting
• 1.11.1. GENERAL TROUBLESHOOTING INFORMATION
• 1.11.2. Precautions for Welding
• 1.11.3. Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU)
• 1.11.4. Transition Harness Wiring Diagram
• 1.11.5. ENGINE WIRING DIAGRAM FOR JOHN DEERE MAIN (WHEEL HOUSE) INSTRUMENT PANEL
• 1.11.6. ENGINE WIRING DIAGRAM FOR JOHN DEERE OPTIONAL FLYBRIDGE INSTRUMENT PANEL
• 1.11.7. ENGINE WIRING DIAGRAM FOR JOHN DEERE LEVEL III ELECTRONIC CONTROL UNIT (ECU)
• 1.11.8. ENGINE COOLANT AND SEA WATER FLOW (HEAT EXCHANGER ENGINES)
• 1.11.9. ENGINE TROUBLESHOOTING
• 1.11.10. ELECTRICAL TROUBLESHOOTING
• 1.11.11. DIAGNOSTIC FAULT CODE PROCEDURE
• 1.11.12. LISTING OF DIAGNOSTIC FAULT CODES (DFC)
• 1.11.13. INTERMITTENT FAULT DIAGNOSTICS
• 1.12. Storage
• 1.12.1. ENGINE STORAGE GUIDELINES
• 1.12.2. USE AR41785 ENGINE STORAGE KIT
• 1.12.3. PREPARING FOR LONG TERM STORAGE
• 1.12.4. REMOVING ENGINE FROM LONG TERM STORAGE
• 1.12.5. GENERAL ENGINE INFORMATION
• 1.13. Specifications
• 1.13.1. GENERAL ENGINE SPECIFICATIONS
• 1.13.2. POWER AND SPEED SPECIFICATIONS PROPULSION APPLICATIONS
• 1.13.3. POWER AND SPEED SPECIFICATIONS GENERATOR SET APPLICATIONS
• 1.13.4. ENGINE CRANKCASE OIL FILL QUANTITIES
• 1.13.5. Unified Inch Bolt and Screw Torque Values
• 1.13.6. Metric Bolt and Screw Torque Values
• 1.14. Lubrication and Maintenance Records
• 1.14.1. USING LUBRICATION AND MAINTENANCE RECORDS
• 1.14.2. DAILY (PRESTART) SERVICE
• 1.14.3. HOUR SERVICE
• 1.14.4. HOUR/12 MONTH SERVICE
• 1.14.5. HOUR/24 MONTH SERVICE
• 1.14.6. SERVICE AS REQUIRED
• 1.15. Emissions System Warranty
• 1.15.1. John Deere Warranty in OEM Applications
• 1.15.2. Emissions Control System Certification Label
• 1.15.3. Marine CompressionIgnition Engine Emission Control Warranty Statement
• 1.15.4. European Union (EU) Declaration of Emissions Conformity
• 1.16. John Deere Service Literature Available
• 1.16.1. OPERATION AND SERVICE MANUAL
• 1.16.2. PARTS CATALOG
• 1.16.3. TECHNICAL AND SERVICE MANUALS
• 1.16.4. FMO AND FOS MANUALS
• 1.16.5. PUBLICATIONS FOR THIS ENGINE
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 16
• 2.6. Section 20
• 2.7. Section 25
• 2.8. Section 30
• 2.9. Section 35
• 2.10. Section 40
• 2.11. Section 45
• 2.12. Section 50
• 2.13. Section 55
• 2.14. Section 60
• 2.15. Section 65
• 2.16. Section 75
• 2.17. Section 70