John Deere 600 Series Corn Heads Diagnostic Technical Manual TM100119 26Aug14 PDF

Introduction
Foreword
Contents
General
Safety
Recognize Safety Information
Understand Signal Words
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Use Proper Lifting Equipment
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Protect Against Noise
Work in Clean Area
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Remove Paint Before Welding or Heating
Replace Safety Signs
Live With Safety
Identification
Serial Numbers
Specifications
Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation
Face Seal Adjustable Stud End O-Ring Installation
Face Seal Straight Stud End O-Ring Installation
Fitting Installation
Assembly Torque
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Electrical
Bulbs
Replace Warning Light Bulb
Replace Stubble Light
Wire Harnesses
Electrical Connector Repair—Use CTM
Harness Routing
Component Location Drawing (612C, 616C, 618C)
Component Location Drawing (606C and 608C)
Row Unit Guidance Sensor Harness Location (612C and 612C Stalkmaster, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster)
Row Unit Guidance Sensor Harness Location (606C, 608C, 606C Stalkmaster, and 608C Stalkmaster)
Sensors
Other Materials
Specifications
Remove and Install Corn Head Deck Plate Position Sensor
Deck Plate Remote Indicator Sensor and Linkage
Disassemble and Assemble Active Header Control Sensor
Remove and Install Row Guidance Sensors
Row Unit Guidance Sensor (Exploded View)
Disassemble and Assemble Row Guidance Sensor
Adjust Dead Band
Drives
Row Unit Gear Case Repair
Essential Or Recommended Tools
Other Material
Specifications
Remove Row Unit Gear Case
Disassemble Row Unit Gear Case
Replace Gatherer Drive Shaft Bushing
Replace Countershaft Bearings And Bushings
Replace Input Shaft (In Gear Case) Needle Bearings And Seals
Replace Gatherer Cap Bushings
Replace Idler Gear Needle Bearings
Assemble Row Unit Gear Case
Servicing Barrel Assembly and Stalk Roll Shafts
Disassembly
Inspection and Repair
Assemble Barrel and Gear Case Assembly
Earlier Models
Later Models
Install Row Unit Gear Case
Slip Clutch Repair
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Slip Clutches
Row Unit Slip Clutch Exploded View (Jaw Type—Earlier Models)
Disassemble Row Unit Slip Clutch (Jaw Type—Earlier Models)
Assemble Row Unit Slip Clutch (Jaw Type—Earlier Models)
Row Unit Slip Clutch Exploded View (Radial Pin Type—Earlier Models)
Disassemble and Assemble Row Unit Slip Clutch (Radial Pin Type—Earlier Models)
StalkMaster™ Slip Clutch Exploded View (Jaw Type—Earlier Models)
Disassemble StalkMaster™ Slip Clutch (Jaw Type—Earlier Models)
Assemble StalkMaster™ Slip Clutch (Jaw Type—Earlier Models)
StalkMaster™ Slip Clutch Exploded View (Radial Pin—Later Models)
Disassemble and Assemble StalkMaster™ Slip Clutch (Radial Pin—Later Models)
Row Unit Slip Clutch Exploded View (Radial Pin—Later Models)
Disassemble and Assemble Row Unit Slip Clutch (Radial Pin—Later Models)
Dual Drive Slip Clutch Exploded View (Radial Pin—Later Models)
Disassemble and Assemble Dual Drive Slip Clutch (Radial Pin—Later Models)
Row Unit And Auger Drives
Row Unit And Cross Auger Drives (606C)
Row Unit And Cross Auger Drives (606C StalkMaster™)
Row Unit And Cross Auger Drives (608C and 612C)
Row Unit And Cross Auger Drives (608C StalkMaster™, 612C StalkMaster™, 616C, 616C StalkMaster™, 618C, And 618C StalkMaster™)
Row Unit And Cross Auger Drives (612C Double Auger)
Row Unit And Cross Auger Drives (612C StalkMaster™ Double Auger)
Remove and Install Driveline (616C StalkMaster™ and 618C StalkMaster™)
Backshaft (608C and 612C)
Backshaft (608C StalkMaster™, 612C StalkMaster™, 616C, 616C StalkMaster™, 618C, And 618C StalkMaster™)
StalkMaster™ Chopping Head (Optional)
Other Material
Specifications
StalkMaster™ Chopping Gear Case Without Disconnect— Exploded View
StalkMaster™ Chopping Gear Case With Disconnect— Exploded View
Removing, Flipping, and Installing StalkMaster™ Chopping Knife Blades
Remove and Install StalkMaster™ Chopping Gear Case
Disassemble and Assemble StalkMaster™ Chopping Gear Case
Row Units
Row Units
Essential or Recommended Tools
Specifications
Remove Row Unit Frame, Gatherer Chains, Trash Knives and Deck Plates
Adjust Deck Plates and Gatherer Chain Guides
Adjust Trash Knives
Stalk Rolls and Barrel
Remove and Install Stalk Rolls
Remove Adjustable Deck Plates
Install Adjustable Deck Plates
Adjustable Deck Plate Cylinder Mounting
Remove Tie Bar
Install Tie Bar
Remove Pivot Arms
Install Pivot Arms
Remove and Install Gathering Point
Hydraulic System
Hydraulic System
Hydraulic System Location Drawing
Remove Deck Plate Cylinder
Install Deck Plate Cylinder
Multi-Coupler
Specifications
Remove and Install Multi-Coupler Hydraulic Connectors
Disassemble and Assemble Multi-Coupler Cartridge
Augers
Augers
Specifications
Remove and Install Auger (Single Auger)
Remove and Install Auger (Double Auger)
Replace Auger Plug
Dealer Fabricated Tools
Dealer Fabricated Tools
DFHXT9—Stalk Roll Puller Mandrel