John Deere L331 L331 Precutter L341 and L341 Precutter Large Square Balers Technical Manual TM148419 02MAR23

Introduction
Foreword
Contents
General
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Maximum Hydraulic Operating Pressure
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Follow Tire Recommendations
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Protect Against Noise
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning—Proper Recycling and Disposal of Fluids and Components
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Precautions for Welding
Protect Against High Pressure Spray
Live With Safety
Specifications
Large Square Baler Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation
Face Seal Adjustable Stud End O-Ring Installation
Face Seal Straight Stud End O-Ring Installation
Fitting Installation
Assembly Torque
Service Recommendations For 37° Flare and 30° Cone Seat Connectors
Tighten Bearing Locking Collars
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
General Information
Specifications
Machine Decal Identification
Machine Description
Baler Serial Number Plate
Select Tractor PTO Speed
Adjust Baler Hitch
Adjust Tractor Drawbar
Transporting Large Square Baler Safely
Lubrication
Other Material
Specifications
Lubricate and Maintain Machine Safely
Observe Service Intervals
Grease
Gear Oil
Use of Gear Oil
Main Gear Case
Feeder Fork Gear Case
Upper Knotter Gear Case
Lower Knotter Drive Gear Case
Hydraulic Oil
Use of Hydraulic Oil
Drive Train
Diagnosing Malfunctions
Diagnosing Driveline
Diagnosing Gear Case
Diagnosing Drive Chain
Drive Train Protection
Other Material
Specifications
Remove and Install Friction and Automatic Overload Clutch
Friction and Automatic Overload Clutch Exploded View
Replace Flywheel Shear Bolt
Disassemble and Assemble Flywheel Shear Bolt Assembly
Friction Clutch Adjustment
Remove and Install Feeder Fork Drive Slip Clutch
Remove and Install Rotor Clutch
Remove and Install Pickup Clutch
Check Pickup Slip Clutch Torque
To Check Slip Clutch Torque:
To Identify Clutch Specifications:
Replace Needle Frame Drive Shear Bolts
Gear Case Repair
Other Material
Specifications
Remove and Install Main Drive Gear Case
Remove
Install
Remove and Install Feeder Fork Drive Gear Case
Remove
Install
Disassemble and Assemble Feeder Fork Drive Gear Case
Disassemble
Assemble
Feeder Fork Drive System Exploded View
Feeder Fork Gear Case Exploded View
Remove and Install Upper Knotter Gear Case
Remove
Install
Disassemble and Assemble Upper Knotter Gear Case
Disassemble
Assemble
Upper Knotter Gear Case Exploded View
Remove and Install Knotter Clutch Drive Lug
Remove and Install Knotter Clutch External Stop
Remove
Install
Remove and Install 3×4 Lower Knotter Gear Case
Remove
Install
Remove and Install 3×3 Lower Knotter Gear Case
Remove
Install
Disassemble and Assemble Lower Knotter Gear Case
Disassemble
Assemble
Lower Knotter Gear Case Exploded View
Driveline Repair
Other Material
Specifications
Remove and Install PTO Driveline Pedestal Bearing
Remove
Install
Remove and Install Flywheel
Remove
Install
Remove and Install Flywheel Bearings
Remove and Install Main Drive Gear Case Drive Arms
Left-Hand Side Crank Arm
Remove Drive Arms
Install Drive Arms
Left-Hand Side Crank Arm
Replace Flywheel Brake Belt
Remove and Install Feeder Fork Drive Shaft Bearing
Remove and Install Swinging Shaft
Remove and Install Swinging Shaft Bearings
Remove and Install Feeder Fork Driveshaft
BalerAssist™ Repair (If Equipped)
Other Material
Specifications
BalerAssist™ Wireless Remote Operation
To Operate the BalerAssist™ by Wireless Remote
Replace BalerAssist™ Belt
Remove and Install BalerAssist™ Sheaves and Idler Pulley
Drive Sheave
Driven Sheave
Idler Pulley and Pivot
Remove and Install BalerAssist™ Assembly
Auto Grease System
General Information
Other Material
Automatic Grease System
Diagnosing Malfunctions
Grease System Difficulties
Auto Grease Repair
Automatic Grease System Schematics
Main Circuit
Auxiliary Circuit
Plunger Divider Block
Knotter Divider Block
Remove and Install Pump Piston
Remove
Install
Remove and Install Grease Pump Assembly
Priming Grease System
Bleeding Automatic Grease System Pump
Auto Grease System Blockage
Remove and Install Knotter Grease Line
Repair Low and High Pressure Grease Lines
Low Pressure Grease Line
High Pressure Grease Line
Divider Blocks
Other Material
Remove and Install Knotter Divider Blocks
Remove and Install Divider Blocks
Main Divider Block
Divider Blocks
Electrical System
Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Installation of Repair Wire Assembly (RWA)
Install Repair Wire Assembly (RWA)—Method 1
Install Repair Wire Assembly (RWA)—Method 2
Repair Procedure R-A
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-C
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-D
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-E
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-F
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-G
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-I
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-J
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AE
Repair Procedure R-AJ
Remove Contact From Connector Body
Install New Contact
Tests and Adjustments
Service Equipment and Tools
Diagnostic Screens—ISOBUS Display
Diagnostic Pages 1—3
Sensors—Test Input Screens
Page 1 of 6
Page 2 of 6
Page 3 of 6
Page 4 of 6
Page 5 of 6
Page 6 of 6
Sensors—Test Output Screens
Calibrate Slack Arm Sensors—ISOBUS Display
Calibrate Bale Length—ISOBUS Display
Calibrate Moisture Sensor—ISOBUS Display
Calibrate Crop Flow Sensor—ISOBUS Display
Calibrate Bale Weighing System—ISOBUS Display
Baler Settings—ISOBUS Display
Adjust, Enable, or Disable Machine Functions, Alarms, and Sensors in the Machine Setup Screens 1—5
Next VT Function
Dealer and Factory Settings—ISOBUS Display
Dealer Settings
Common Circuit Test
Shorted Circuit
High Resistance or Open Circuit
Grounded Circuits
Welding on Baler Equipped with ISOBUS Display and Electrical Control Unit (ECU)
Control Units and Power Distribution
Remove and Install Electronic Control Unit (ECU)
Programming Control Units—Service ADVISOR (Recommended)
Obtain Software Payload
Program Control Unit
Remove and Install Applicator Pump Control Unit (If Equipped)
Remove and Install Applicator Dual Channel Processor (If Equipped)
ISOBUS Display
Capture Screen Shots
Main Screen Layout
Steering and Crop Flow
Machine Load Icon and Bar Graph
Tension Panel Pressure and Bar Graph
Bale Length and Bar Graph
Slack Arm Position and Bar Graphs
Bale Forming, Conditioning, and Counters
Machine Status Icons
Selectable Main Screen Shortcuts and Functions
Edit Main Screen Tiles and Softkeys
Feeder Fork Ratio
Bale Flake Count
Moisture Content
Preservative Application
Bale Weighing System—Single Bale
Bale Weighing System—Three Bale Average
Bale Weighing System—Reset
Mass Flow Rate—Wet
Mass Flow Rate—Dry
Bale Counter—Per Field
Bale Counter—Per Customer
Bale Counter—Per Season
Bale Counter—Current Customer
Bale Counter—Bales Per Hour
Bale Counter—Per Knife Set
Dump Hydraulic Pressure
Auto Greasing Management
BalerAssist™ Management
Pairing the Remote
Precutter Feed System Management
Indicators and Icons
Baler Information Screens
Machine Lighting Management
Bale Counter Management
Crop Type Selection
Remove and Install Display
ISOBUS Display Power Up
Install Display in a John Deere Vehicle with an ISOBUS Display
Wire Harness Routing
Replace Harness
ISOBUS Battery Wiring Harness
ISOBUS Cab Wiring Harness
Sensors, Switches, and Motors
Essential or Recommended Tools
Other Material
Specifications
Replace Sensors—Use CTM
Remove and Install Main Gear Case Speed Sensor
Remove
Install
Remove and Install Bale Drop Sensor (If Equipped)
Remove
Install
Remove and Install Greasing System Sensor
Remove and Install Bale Length Sensor
Remove and Install Bale Chute Sensor
Proximity Sensor
Check Sensor Functionality
Remove and Install Load Pin Sensors
Remove Load Pin
Install Load Pin
Remove and Install Slack Arm Sensors
Remove and Install Lighting Enhancement Module
Remove and Install Moisture Sensor (If Equipped)
Remove and Install Mass Flow Sensors (If Equipped)
Feed Pan Mass Flow Sensors
Remove and Install Crop Flow Sensor
Remove
Install
Remove and Install Preservative Applicator Flowmeter (If Equipped)
Remove and Install Electronic Tie Motor
Hydraulic System
General Information
Avoid High-Pressure Fluids
Zero Pressure in System
Bale Handling and Jackstand Selector Valve Operation
Auxiliary Valve Stack Control Operation
Roller Chute Lever (A)
Bale Eject Lever (B)
Steering Axle Lock Control Valve
Knife Control Valve Operation
Cutting Length
Engaging All Knives—Fine Cut
Changing to EVEN or ODD Knives—Course Cut
Disengage All Knives—No Cut
Diagnosing Malfunctions
Diagnosing Hydraulics
Valves, Pumps and Motors
Specifications
Tension Hydraulic Valve Component Identification and Location
3×4 Precutter Hydraulic Valve Component Identification and Location (If Equipped)
Solenoid Identification
Hydraulic Port Identification
BalerAssist™ Hydraulic Valve Component Identification and Location (If Equipped)
Auxiliary Valve Component Identification and Location
Remove and Install Knotter Fan Drive Motor
Remove
Install
Remove and Install Hydraulic Pumps
3×4 Baler Hydraulic Pump Assembly
3×3 Baler Hydraulic Pump Assembly
Remove and Install BalerAssist™ Motor (If Equipped)
Disassemble and Assemble BalerAssist™ Motor (If Equipped)
Disassemble Parker TF Series Motor
Assemble Parker TF Series Motor
Cylinders
Service Equipment and Tools
Specifications
John Deere Hydraulic Cylinder Repair—Use CTM
Remove and Install Single Acting Jackstand Cylinder
Repair Single Acting Jackstand Cylinder
Remove and Install Pickup Lift Cylinders
Remove and Install Knife Engagement Cylinder (If Equipped)
Remove and Install Precutter Lift Cylinder (If Equipped)
Remove and Install Tension Panel Cylinders
Horizontal Tension Cylinders
Vertical Tension Cylinders
Remove and Install Hydraulic Brake Cylinder (If Equipped)
Remove and Install Steering Lock Cylinders
Remove and Install Bale Eject Cylinder
Remove and Install Bale Chute Cylinder (If Equipped)
Adjust Steering Lock Cylinders
Remove and Install BalerAssist™ Belt Tension Cylinder (If Equipped)
Miscellaneous
Specifications
Knotter Fan Hose Routing
Remove and Install Oil Coolers
Remove
Install
Remove and Install Hydraulic Reservoir
Remove
Install
Pickup and Rotor
General Information
Specifications
Pickup and Rotor Description
Inspect Pickup Components
Center Shaft
Pickup Teeth
Flares/Crop Dividers
Strippers
Drives
Pickup Gauge Wheels
Float
Cam Follower Bearing, Cam Follower Arm, Cam, and Spider
Auger/Rotor Assembly
Diagnosing Malfunctions
Diagnosing Crop Flow
Diagnosing Pickup
Diagnosing Feed Difficulties with Roller Baffle
Diagnosing Rotor and Auger Difficulties
Pickup Repair
Essential or Recommended Tools
Specifications
Remove and Install Compressor Rack
Remove and Install Roller Baffle
Disassemble and Assemble Roller Baffle
Balancing MegaWide™ Roller Baffle (Precutter)
Remove and Install Roller Baffle Bearings
Remove and Install Crop Strippers
Replace Pickup Teeth
Outer Teeth
Center Teeth
Check Pickup Tooth Rotational Play
Remove and Install Pickup Reel Assembly
Remove
Install
Remove and Install Pickup Assembly
Remove
Install
Remove and Install Cam Follower Bearings
Remove and Install Pickup Cam
Disassemble and Assemble 2.2 m MegaWide™ Standard Pickup Reel
Disassemble and Assemble 2.2 and 2.5 m Premium Pickup Reel
Pickup Drive Chain Adjust
Pickup Float Springs Adjust
Rotor Repair
Other Material
Specifications
Adjust Auger Scrapers
Remove and Install Rotor
Remove
Install
Rotor Drive Chain Tension Adjust
Adjust Chain Tension
To Extend the Life of the Chain
Straighten Rotor Tines
Precutter (If Equipped)
General Information
Remove and Install Precutter Knives
Sharpen Knives
Diagnosing Malfunctions
Diagnosing Precutter
Precutter Repair
Remove and Install Precutter
Remove and Install
Remove Precutter for Bench Repairs
Remove and Install Knife Locking Shaft
Remove and Install Knife Lever Shaft
Remove
Install
Preservative Applicator (If Equipped)
Diagnosing Malfunctions
Diagnosing Preservative Applicator
Preservative Applicator Repair
Remove and Install Applicator Pump Manifold
Remove and Install Applicator Pump
Rebuild Applicator Pumps
Clean and Replace Applicator Spray Nozzles
Clean and Replace Applicator Filter Bowl Strainer
Feeding System
General Information
Feeder System Description
Bale Forming
Clearing Debris from Precompression Chamber
Diagnosing Malfunctions
Diagnosing Packer System
Adjust Feeding System
Specifications
Check Feeder Fork Timing
Adjust Feeder Fork Timing
Locking Pin Adjustment
Check and Adjust Hook Synchronization
Adjust Pin Position
Check and Adjust Hook Lifting Mechanism
Check and Repair Hook Lift Mechanism for Wear
Check for Wear
Repair Hook Lift Mechanism
Precompression Chamber Density Adjustment
Feeding System Repair
Other Material
Specifications
Hook Lifting Mechanism Exploded View
3×3 Baler
3×4 Baler
Swinging Shaft Exploded View
3×4 Drive
3×3 Drive
Feeder Hook Mechanism Exploded View
3×4 Baler Locking Mechanism
Locking Pin Exploded View
Remove and Install Feeder Arms and Feeder Fork
Remove Lower Feeder Arms and Feeder Fork
Remove Upper Feeder Arms
Install Upper Feeder Arms
Install Lower Feeder Arms and Feeder Fork
Remove and Install Feeder Fork Locking Mechanism
Roller Plate Assembly
Locking Jaw Assembly
Remove and Install Measuring Plate Shaft
Remove
Install
Remove and Install Long Crank Arms
Remove
Install
Remove and Install Short Crank Arms
Remove Both Sides
Install Left-Hand Side
Install Right-Hand Side
Remove and Install Precompression Chamber Door
Without Feed Pan Mass Flow Sensors
With Feed Pan Mass Flow Sensors
Bale Chamber
General Information
Plunger and Bale Chamber Component Identification and Location
Plunger
Bale Chamber and Roller Chute
Diagnosing Malfunctions
Diagnosing Baling
Diagnosing Plunger
Diagnosing Last Bale Ejector
Plunger
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Plunger
Remove
Install
Knife Adjustment
Remove and Install Plunger Roller
Remove
Install
Replace Plunger Roller Bearing
Remove
Install
Roller Scraper Adjustment
Plunger and Track Exploded Views
Plunger
Roller Track
Plunger Scraper Adjustment
Roller Adjustment
Guide Roller Adjustment
Tension Panels and Channels
Remove and Install Upper Tension Beam
Remove and Install Side Tension Panels
Remove and Install Star Wheel Bearings
Left-Hand Side—Mechanical Tie Option
Right-Hand Side—Mechanical Tie Option
Left-Hand Side—Electrical Tie Option
Right-Hand Side—Electrical Tie Option
Bale Chamber
Other Material
Specifications
Remove and Install Removable Hay Dogs
Remove and Install Plunger Hay Dogs
Remove and Install Counterknife
Last Bale Ejection
Specifications
Remove and Install Sliding Block
Remove and Install Ejector Tooth
Adjust Bale Ejector
Adjust Hook-to-Pin
Adjust Ramp Plate-to-Hook Plate
Remove and Install Bale Ejector Hook Plate Bushing
Bale Chute (If Equipped)
Remove and Install Roller Bale Chute
Remove and Install Bale Chute Roller
Remove and Install Bale Chute Roller Bearing
Left-Hand Side
Right-Hand Side
Tying System
General Information
Tying System Inspection
Knotter Table Component Identification and Location
Upper Knotter Components
Lower Knotter Components
Knotter Component Identification and Location
Knotter Theory of Operation
Adjust Upper and Lower Twine Tension
Diagnosing Malfunctions
Diagnosing Knotter
Diagnosing Knotter Clutch
Diagnosing Needles
Diagnosing Mis-Ties
Knotter Repair
Other Material
Specifications
Knotter Exploded Views
Twine Disk Assembly and Twine Disk Spindle Assembly
Twine Holder Leaf Springs and Billhook Pressure Arm Spring Assemblies
Billhook, Cam, and Pinion
Wiper Arm
Intermittent Gear
Auto Grease System
Remove and Install Knotter
Replace Twine Knife and Wiper Plate
Twine Knife Blade
Wiper Plate
Remove and Install Wiper Arm Assembly
Remove and Install Twine Disk Spindle Assembly
Remove and Install Twine Disk Assembly
Remove and Install Intermittent Gear
Remove and Install Billhook Pressure Arm and Spring
Remove and Install Billhook Assembly
Knotter System Repair
Other Material
Specifications
Remove and Install Tucker Finger Shaft and Bearings
Remove and Install Twine Placement Hex Shaft and Bearings
Remove
Install
Remove and Install Twine Placement Arm and Needle Roller
Remove and Install Upper Slack Arm
Remove and Install Lower Slack Arm
Replace Slack Arm Needle Roller and Bushings
Remove and Install Twine Tension Gears
Adjust Upper and Lower Slack Arm Tension
Remove and Install Knotter Shaft Bearing
Remove and Install Knotter Shaft
Remove and Install Twine Placement and Tucker Finger Cams and Hub
Remove and Install Tucker Finger and Bearing
Remove and Install Tucker Finger Link
Tucker Finger Plate and Link Adjust
Set Tucker Finger Plate
Tucker Finger Timing
Replace Knotter Cam Follower Bearings
Remove and Install Hay Dog
Remove and Install Twine Guide
Needle Repair
Other Material
Specifications
Remove and Install Needle
Remove and Install Needle Rollers
Remove and Install Needle Frame Bearings
Remove
Install
Replacing Brakes
Specifications
Remove and Install Knotter Shaft Brake
Remove
Install
Adjust Knotter Shaft Brake
Knotter Trip Mechanism
Other Material
Specifications
Remove and Install Knotter Clutch—Mechanical Tie
Remove
Install
Remove and Install Knotter Clutch—Electronic Tie
Knotter Clutch Trip Arm Exploded View
Mechanical Tie and Rocker Arm
Electronic Tie and Rocker Arm
Remove and Install Crank and Rocker Arm
Remove
Install
Disassemble and Assemble Crank and Rocker Arm
Disassemble
Assembly
Disassemble and Assemble Sector Arm, Wheel, and Linkage—Mechanical Tie
Adjust Knotter Clutch—Mechanical Tie
Check and Adjust Clutch Springs
Adjust Stop Roller Clearance
Adjust Knotter Clutch—Electronic Tie
Adjusting Knotter
Specifications
Wiper Arm Adjust
Wiper Plate Adjust
Twine Disk Timing
Twine Holder Pressure
Adjust Twine Holder Spring Pressure (Default)
Billhook Tongue Pressure Setting
Intermittent Gear Clearance Adjustment
Adjust Knotter Assembly to Intermittent Gear
Adjusting Needles
Specifications
Place Needles in Top Dead Center Position
Adjust Needles to Knotter Frame
Adjust Needle Side-to-Side
Adjust Needle Height
Adjust Needle Throw
Adjust Needles to Plunger Timing
Verify Needle-to-Plunger Timing
Adjust Needle-to-Plunger Timing
Knotter Fan
Remove and Install Knotter Fan Shaft Bearings
Left-Hand Side
Right-Hand Side
Brakes and Suspension
General Information
Hydraulic Brake System
Parking and Emergency Brake Operation
Steering Axle
Diagnosing Malfunctions
Diagnosing Brake System
Diagnosing Brake Drum
Hydraulic Brake System (If Equipped)
Specifications
Remove and Install Parking and Emergency Brake Lever Assembly
Remove and Install Parking and Emergency Brake Tension Cable
Adjust Parking and Emergency Brake Cable
Hydraulic Brake Hose Routing
Tandem Axle Hydraulic Brake Hose Routing
Single Axle Hydraulic Brake Hose Routing
Bleed Hydraulic Brake System
Adjust Hydraulic Brakes
Brake Components (If Equipped)
Other Material
Specifications
Inspect Brake Drum, Brake Shoes, and Brake Linings
Remove and Install Brake Shoes
Remove and Install Brake Cam Shaft
Remove and Install Slack Arm Adjuster
Wheels, Axles, and Steering
Other Material
Specifications
Tire Recommendations
Tire Size and Inflation Pressure Information
Remove and Install Wheels
Replace and Lubricate Wheel Bearings
Disassembly
Assembly
Check and Adjust Wheel Bearing Play
Check Wheel Bearing Play
Adjusting Wheel Bearings
Steering Axle Exploded View
Check and Adjust Steering Axle Alignment
Checking
Adjusting
Remove and Install Steering Stabilizer (Tandem Axle Only)
Remove
Install
Remove and Install Kingpin
Disassemble
Assemble
Check and Adjust Kingpin Clearance
Adjust Kingpin Clearance
Remove and Install Tie Rod (Tandem Axle Only)
Remove
Install
Body Repair
Front Shield and Gull Wings Doors
Repair Scratches and Gouges
Scratch Repair
Deep Gouge Repair
Remove and Install Gull Wing Doors
Remove and Install Front Shield
Twine Boxes and Work Platforms
Remove and Install Ladder
Remove and Install Twine Boxes
Remove and Install Twine Box Rollers
Remove
Install
Remove and Install Twine Box Skid Plates
Dealer Fabricated Tools
Dealer Fabricated Tools
DFEXT6—Main Gear Case Straps
DFEXT7—Load Pin Extractor and Installer
DFEXT8—Feeder Fork Gear Case Shaft Extractor
DFEXT9—Plunger Roller Extractor
Pipe
Plate
Hooks
Tool Assembly
Tool Use
DFEXT11—Rotor Tine Straightening Tool
Materials Required:
Tool Fabrication:
Part Assembly
Tool Use:
DFEXT13—Pickup Slip Clutch Checking Tool
DFEXT14—Precutter Spring Tool
Diagnostic Trouble Codes
Diagnostic Trouble Codes
General Information
Supply Voltage
LSB 168.16— Battery Voltage Above 16 V
Related Information
LSB 168.18— Battery Voltage Below 9 V
Related Information
LSB 3509.03— Sensor Supply Voltage Above 5.5 V
LSB 3509.04— Sensor Supply Voltage Below 4.5 V
Bale Growth
LSB 3779.15— Bale Length Is Greater Than Maximum Expected Length
Related Information
LSB 524119.01— Bale Length Sensor Channel 1 Shorted to Ground
Related Information
LSB 524119.02— Bale Length Sensor Channel 1 Shorted to 5 V Reference
Related Information
LSB 524119.03— Bale Length Sensor Channel 2 Shorted to Ground
Related Information
LSB 524119.04— Bale Length Sensor Channel 2 Shorted to 5 V Reference
Related Information
LSB 524119.05— Bale Length Sensor Failure
Related Information
Bale Release
LSB 524116.03— Bale Drop Sensor Shorted To 5 V Reference
Related Information
LSB 524116.04— Bale Drop Sensor Shorted To Ground
Related Information
LSB 524118.07— Bale Chute Is Up
Related Information
Plunger Monitoring
LSB 516864.02— Plunger Overload—Pressure Has Been Decreased
LSB 516864.02— Plunger Home Sensor Problem
Related Information
LSB 516865.16— Right Load Pin Sensor Out of Range High—Maximum Machine Load Reduced
Related Information
LSB 516865.18— Right Load Pin Sensor Out of Range Low—Maximum Machine Load Reduced
Related Information
LSB 516913.16— Left Load Pin Sensor Out of Range High—Maximum Machine Load Reduced
Related Information
LSB 516913.18— Left Load Pin Sensor Out of Range low—Maximum Machine Load Reduced
Related Information
Mass Flow
LSB 1.17— Left Hand Feed Pan Sensor for Weighing System Shorted to 5 V Reference
Related Information
LSB 1.18— Left Hand Feed Pan Sensor for Weighing System Shorted to Ground
Related Information
LSB 1.19— Right Hand Feed Pan Sensor for Weighing System Shorted to 5 V Reference
Related Information
LSB 1.20— Right Hand Feed Pan Sensor for Weighing System Shorted to Ground
Related Information
LSB 1.21— Crop Flow Sensor Shorted to 5 V Reference
Related Information
LSB 1.22— Crop Flow Sensor Shorted to Ground
Related Information
LSB 1.23— Crop Flow Pickup Up Calibration Not Completed
Related Information
LSB 1.24— Crop Flow Pickup Down Calibration Not Completed
Related Information
Tension Panel
LSB 516464.04— Pressure Lock Valve Short to Ground
Related Information
LSB 516464.05— Pressure Lock Valve Open Load
Related Information
LSB 516866.14— Tension Panel Pressure Over Limit
Related Information
LSB 516867.03— Tension Panel Pressure Sensor Shorted High
Related Information
LSB 516867.05— Tension Panel Pressure Sensor Short to Ground
Related Information
LSB 517217.14— Machine Load Control Has Been Disabled
LSB 521079.03— Tension Panel Valve Low Side Driver Short to Battery
Related Information
LSB 521079.04— Tension Panel Valve High Side Driver Short to Ground
Related Information
LSB 521079.05— Tension Panel Valve Open Load
Related Information
Feeder Fork
LSB 191.08— Feeder Forks Plugged
LSB 516429.14— Feeder Forks Are Filling All the Time
Related Information
LSB 516868.05— Filling Sensor Problem
Related Information
Precutter
LSB 3755.07— Feeding System is Plugged
LSB 3778.14— Unexpected Movement of Knives Set 1 from Previous State
Related Information
LSB 123456.01— Pickup Valve Open Load—Precutter Features Unavailable
Related Information
LSB 123456.02— Pickup Valve Short to Ground—Precutter Features Unavailable
Related Information
LSB 123456.03— Precutter Knives Set 1 Valve Open Load—Feature Control Unavailable
Related Information
LSB 123456.04— Precutter Knives Set 1 Valve Short to Ground—Feature Control Unavailable
Related Information
LSB 123456.05— Precutter Knives Set 2 Valve Open Load—Feature Control Unavailable
Related Information
LSB 123456.06— Precutter Knives Set 2 Valve Short to Ground—Feature Control Unavailable
Related Information
LSB 123456.07— Drop Floor Valve 1 Open Load—Feature Control Unavailable
Related Information
LSB 123456.08— Drop Floor Valve 1 Short to Ground—Feature Control Unavailable
Related Information
LSB 123456.09— Drop Floor Valve 2 Open Load—Feature Control Unavailable
Related Information
LSB 123456.10— Drop Floor Valve 2 Short to Ground—Feature Control Unavailable
LSB 123456.11— Pickup Valve Short to Battery—Precutter Features May Move
Related Information
LSB 123456.12— Precutter Knives Set 1 Valve Short to Battery—Knives Set 1 May Move
Related Information
LSB 123456.13— Precutter Knives Set 2 Valve Short to Battery—Knives Set 2 May Move
Related Information
LSB 123456.14— Drop Floor Valve 1 Short to Battery—Drop Floor May Move
Related Information
LSB 123456.15— Drop Floor Valve 2 Short to Battery—Drop Floor May Move
Related Information
LSB 521075.14— Unexpected Movement of Knives Set 2 from Previous State
Related Information
LSB 521078.14— Unexpected Movement of Drop Floor from Previous State
Drivetrain
LSB 1.27— Twine Box Lights are Shorted to Ground
Related Information
LSB 3025.04— Electrical Greasing Motor is Shorted to Ground
Related Information
LSB 3025.05— Electrical Greasing Motor Open Load
Related Information
LSB 516872.14— Flywheel Brake is Engaged
LSB 516873.11— Gear Box Sensor Failure
Related Information
LSB 516875.04— Knotter Light is Shorted to Ground
Related Information
LSB 516876.04— Needle Light is Shorted to Ground
Related Information
LSB 516877.04— Working Light Right is Shorted to Ground
Related Information
LSB 516878.04— Gullwing Door Light is Shorted to Ground
Related Information
LSB 516879.04— Working Light Left is Shorted to Ground
Related Information
LSB 523836.07— Greasing System Error
BalerAssist™
LSB 1.09— BalerAssist™ Remote System Not Detected
Related Information
LSB 1.10— Connection to BalerAssist™ Remote System Has Been Lost
Related Information
LSB 10.01— BalerAssist™ Tensioner Not Home
Related Information
LSB 10.02— BalerAssist™ Engaged with PTO On
LSB 9876.00— BalerAssist™ Activate Valve Open Load
Related Information
LSB 9876.01— BalerAssist™ Activate Valve Short to Battery
Related Information
LSB 9876.02— BalerAssist™ Activate Valve Short to Ground
Related Information
LSB 9876.03— BalerAssist™ Reverse Valve Open Load
Related Information
LSB 9876.04— BalerAssist™ Reverse Valve Short to Battery
Related Information
LSB 9876.05— BalerAssist™ Reverse Valve Short to Ground
Related Information
Double Tie Knotters
LSB 524129.07— Knotter Shaft Position Error
LSB 524129.14— Needle Liftarm Shear Bolt Broken or Sensor Failure
Related Information
LSB 524093.03— Electric Tie Trigger Wire Shorted to Battery
Related Information
LSB 524093.04— Electric Tie Trigger Wire Shorted to Ground
Related Information
LSB 1.11— Electric Tie Supply Wire Shorted to Battery
Related Information
LSB 1.12— Electric Tie Supply Wire Shorted to Ground
Related Information
LSB 524093.00— Electric Tie Did Not Trip
Related Information
LSB 524116.17— No Twine Tension on Knotter 1
Related Information
LSB 524115.17— No Twine Tension on Knotter 2
Related Information
LSB 524114.17— No Twine Tension on Knotter 3
Related Information
LSB 524113.17— No Twine Tension on Knotter 4
Related Information
LSB 524112.17— No Twine Tension on Knotter 5
Related Information
LSB 524111.17— No Twine Tension on Knotter 6
Related Information
LSB 524116.03— Slack Arm Sensor 1 Shorted High
Related Information
LSB 524115.03— Slack Arm Sensor 2 Shorted High
Related Information
LSB 524114.03— Slack Arm Sensor 3 Shorted High
Related Information
LSB 524113.03— Slack Arm Sensor 4 Shorted High
Related Information
LSB 524112.03— Slack Arm Sensor 5 Shorted High
Related Information
LSB 524111.03— Slack Arm Sensor 6 Shorted High
Related Information
LSB 524116.04— Slack Arm Sensor 1 Shorted to Ground
Related Information
LSB 524115.04— Slack Arm Sensor 2 Shorted to Ground
Related Information
LSB 524114.04— Slack Arm Sensor 3 Shorted to Ground
Related Information
LSB 524113.04— Slack Arm Sensor 4 Shorted to Ground
Related Information
LSB 524112.04— Slack Arm Sensor 5 Shorted to Ground
Related Information
LSB 524111.04— Slack Arm Sensor 6 Shorted to Ground
Related Information
LSB 524116.13— Slack Arm Sensor 1 Out of Calibration
Related Information
LSB 524115.13— Slack Arm Sensor 2 Out of Calibration
Related Information
LSB 524114.13— Slack Arm Sensor 3 Out of Calibration
Related Information
LSB 524113.13— Slack Arm Sensor 4 Out of Calibration
Related Information
LSB 524112.13— Slack Arm Sensor 5 Out of Calibration
Related Information
LSB 524111.13— Slack Arm Sensor 6 Out of Calibration
Related Information
LSB 524116.15— Twine Stuck in Knotter 1
LSB 524115.15— Twine Stuck in Knotter 2
LSB 524114.15— Twine Stuck in Knotter 3
LSB 524113.15— Twine Stuck in Knotter 4
LSB 524112.15— Twine Stuck in Knotter 5
LSB 524111.15— Twine Stuck in Knotter 6
LSB 516874.11— Knotter Continuously Tripping
Related Information
Preservative Applicator
LSB 517214.14— Preservative Applicator Not Detected
LSB 517215.14— Preservative Applicator Not Correctly Identified
Related Information
LSB 517216.14— Connection To Preservative Applicator Has Been Lost
Bale Accumulator
LSB 517216.15— Bale Accumulator System Not Correctly Identified
LSB 517216.16— Connection to Bale Accumulator System Lost
Moisture Sensor
LSB 1.04— Connection to Moisture Sensor Lost
Related Information
LSB 1.05— Moisture Sensor Problem
LSB 1.06— Moisture Sensor Failure
EEPROM
LSB 522033.12— Factory EEPROM Checksum Failure On Last Power Down
LSB 522033.02— Factory EEPROM Checksum Failure Without Proper Power Down Detected
LSB 522032.12— Dealer EEPROM Checksum Failure On Last Power Down
LSB 522032.02— Dealer EEPROM Checksum Failure Without Proper Power Down Detected
LSB 522031.12— Automation EEPROM Checksum Failure On Last Power Down
LSB 522031.02— Automation EEPROM Checksum Failure Without Proper Power Down Detected
LSB 522030.12— User EEPROM Checksum Failure On Last Power Down
LSB 522030.02— User EEPROM Checksum Failure Without Proper Power Down Detected
LSB 522029.12— Field EEPROM Checksum Failure On Last Power Down
LSB 522029.02— Field EEPROM Checksum Failure Without Proper Power Down Detected
LSB 522028.12— Calibration EEPROM Checksum Failure On Last Power Down
LSB 522028.02— Calibration EEPROM Checksum Failure Without Proper Power Down Detected
LSB 1.01— Crop Table EEPROM Checksum Failure On Last Power Down
LSB 1.02— Crop Table EEPROM Checksum Failure Without Proper Power Down Detected
LSB 1.03— Crop Table Mirror EEPROM Checksum Failure On Last Power Down
LSB 522027.02— Factory Mirror EEPROM Checksum Failure On Last Power Down
LSB 522026.02— Dealer Mirror EEPROM Checksum Failure On Last Power Down
LSB 522025.02— Automation Mirror EEPROM Checksum Failure On Last Power Down
LSB 522024.02— User Mirror EEPROM Checksum Failure On Last Power Down
LSB 522023.02— Field Mirror EEPROM Checksum Failure On Last Power Down
LSB 522022.02— Calibration Mirror EEPROM Checksum Failure On Last Power Down
Driver Calibration
LSB 523108.13— Control Unit Output Problem
Related Information
Internal Software Failures
LSB 20990.02— Softkey Event Queue Full
LSB 20991.02— Button Event Queue Full
LSB 20992.02— Standard Signal Queue Full
LSB 20993.02— Priority Signal Queue Full
LSB 20994.02— No Process Timer Available
LSB 20995.02— No Signal Timer Available
LSB 20996.02— Unreachable Code
Electrical System
Theory of Operation
Auto Greasing Electrical Theory
Baler Assist Electrical Theory
Bale Quality Electrical Theory
CAN Bus Electrical Theory
ISOBUS
Sub CAN Bus
Drive Train Electrical Theory
Feeding System Electrical Theory
Lighting System Electrical Theory
Tractor Controlled Lighting
Tying Electrical Theory
Schematics
Auto Greasing Electrical Schematic
Baler Assist Electrical Schematic
Bale Quality Electrical Schematic
Drive Train Electrical Schematic
Feeding System Electrical Schematic
ISOBUS Electrical Schematic
Lighting System Electrical Schematic
Power and Ground Electrical Schematic
Tying Electrical Schematic
Electrical Component Information
Electrical Assemblies
XA1-1—Large Square Baler Control Unit (LSB) J1
XA1-2—Large Square Baler Control Unit (LSB) J2
XA1-3—Large Square Baler Control Unit (LSB) J3
XA1-4—Large Square Baler Control Unit (LSB) J4
XA3—Bluetooth Gateway
XA5—ISOBUS Passive Terminator
XA6—Wireless Data Server (WDS)
XA7—CAN Terminator 1
XA8—CAN Terminator 2
XA30—Flasher Module
Sensors
XB41—Knife 1 Sensor
XB42—Knife 2 Sensor
XB43—Drop Floor Sensor
XB50—Needle Home Position Sensor
XB51—Gear Case Speed Sensor
XB52—Gear Case Home Sensor
XB60—Flywheel Brake Sensor
XB61—Rotor Speed Sensor
XB71—Slack Arm 1 Sensor
XB72—Slack Arm 2 Sensor
XB73—Slack Arm 3 Sensor
XB74—Slack Arm 4 Sensor
XB75—Slack Arm 5 Sensor
XB76—Slack Arm 6 Sensor
XB80—Greasing System Sensor
XB90—Crop Flow Sensor
XB93—Left-Hand Feedpan Sensor
XB94—Right-Hand Feedpan Sensor
XB100—Bale Length Sensor
XB101—Left-Hand Load Pin Sensor
XB102—Right-Hand Load Pin Sensor
XB103—Moisture Sensor
XB104—Fork Crank Sensor
XB105—Shear Bolt Sensor
XB106—Bale Chute Sensor
XB107—Bale Drop Sensor
XB108—Disengaged Sensor
XB109—Tension Pressure Sensor
XB110—Filling Sensor
Lights
XE200—Right-Hand Door Light
XE201—Left-Hand Door Light
XE202—Right-Hand Knotter Light
XE203—Left-Hand Knotter Light
XE204—Right-Hand Work Light
Optional
XE205—Left-Hand Work Light
Optional
XE206—Right-Hand Red Tail Light
XE207—Left-Hand Red Tail Light
XE208—Right-Hand Amber Tail Light
XE209—Left-Hand Amber Tail Light
XE210—Right-Hand Twine Light
XE211—Left-Hand Twine Light
XE212—Needles Light
XE213—Left-Hand Amber Front Light
XE214—Right-Hand Amber Front Light
XE216—Right-Hand Work Light
Optional Light Emitting Diode (LED)
XE217—Left-Hand Work Light
Optional Light Emitting Diode (LED)
Fuses
XF1—Inline Fuse 1
Motors
XM71—ETie System Motor
XM80—Greasing Motor
Interconnects and Ground Points
XX01—ISO 9-Pin Interconnect
XX02—Tractor 7-Pin Interconnect
XX07—Yield Mapping Interconnect
XX44—Precutter Valve Block Interconnect
XX45—Precutter Interconnect
XX90—Mass Flow Interconnect
XX91—Left-Hand Mass Flow Extension Interconnect
XX92—Right-Hand Mass Flow Extension Interconnect
XX93—BalerAssist Interconnect
XX100—Baler Accumulator Interconnect
XX101—Load Pin Harness Interconnect
XX204—Right-Hand Light Emitting Diode (LED) Adapter Harness Interconnect
XX205—Left-Hand Light Emitting Diode (LED) Adapter Harness Interconnect
XX206—Right-Hand Red Tail Light Extension Interconnect
XX207—Left-Hand Red Tail Light Extension Interconnect
Electronically Actuated Mechanical Devices
XY40—Pickup Solenoid
XY41—Knife One Solenoid
XY42—Knife Two Solenoid
XY43—Knife Drawer Extend Solenoid
XY44—Knife Drawer Retract Solenoid
XY90—BalerAssist Activate Solenoid
XY91—BalerAssist Reverse Solenoid
XY92—BalerAssist Speed Solenoid
XY109—Tension Lock Solenoid
XY110—Tension Pressure Solenoid
Hydraulics
Theory of Operation
Auxiliary Hydraulic Theory
Circuit Protection
Bale Chute
Bale Eject
Jackstand
BalerAssist Hydraulic Theory
Circuit Protection and Testing
Tension Cylinder Engagement
Motor Operation
Brake System Hydraulic Theory (Optional)
Precutter Hydraulic Theory (Optional)
Knife Engagement
Knife Drawer
Tandem Steerable Axle Hydraulic Theory (Optional)
Tension and Blower 3×3 Hydraulic Theory
Hydraulic Cooling System
Knotter Fan
3×3 Tension
Tension and Blower 3×4 Hydraulic Theory
Hydraulic Cooling System
Knotter Fan
3×4 Tension
Schematics
Hydraulic Circuit Symbols
Auxiliary Hydraulic Schematic
BalerAssist Hydraulic Schematic
Brake System Hydraulic Schematic (Optional)
Tandem Axle
Single Axle
Tandem Steerable Axle Schematic (If Equipped)
Tension and Blower 3×3 Hydraulic Schematic
Tension and Blower 3×4 Hydraulic Schematic
Precutter Hydraulic Schematic
Hydraulic Component Information
Sensor or Gauge
B111—Tension Pressure Gauge
B109—Tension Pressure Sensor
Cylinder, Actuator, or Piston
C1—Jackstand Cylinder
C9—Right-Hand Steerable Axle Cylinder
C10—Left-Hand Steerable Axle Cylinder
C11—Right-Hand Front Tandem Axle Brake Cylinder
C12—Left-Hand Front Tandem Axle Brake Cylinder
C13—Right-Hand Rear Tandem Axle Brake Cylinder
C14—Left-Hand Rear Tandem Axle Brake Cylinder
C15—Right-Hand Single Axle Brake Cylinder
C16—Left-Hand Single Axle Brake Cylinder
C40—Right-Hand Knife Drawer Cylinder
C41—Left-Hand Knife Drawer Cylinder
C42—Right-Hand Pickup Lift Cylinder
C43—Left-Hand Pickup Lift Cylinder
C46—Right-Hand Knife 1 Cylinder (3x3C)
C47—Left-Hand Knife 1 Cylinder (3x3C)
C48—Right-Hand Knife 2 Cylinder (3x4C)
C49—Left-Hand Knife 2 Cylinder (3x4C)
C90—BalerAssist Belt Tension Cylinder
C100—Right-Hand Tension Cylinder
C101—Left-Hand Tension Cylinder
C102—Top Right-Hand Tension Cylinder (3×4)
C103—Top Left-Hand Tension Cylinder (3×4)
C104—Top Tension Cylinder (3×3)
C106—Bale Chute Cylinder
C107—Bale Eject Cylinder
Check Valve
D70—Fan Check Valve
D91—BalerAssist Check Valve 1
D92—BalerAssist Check Valve 2
D93—BalerAssist Check Valve 3
Filter
F3—Hydraulic Reservoir Filter
F104—Return Tension Valve Filter
Valve Block, Assembly, or Gear Case
G3—Auxiliary Valve Assembly
G40—Precutter Control Valve
G50—Main Drive Gear Case
G70—Fan Motor Valve
G90—BalerAssist Valve Block
G100—Tension Control Valve Block
Cooler
H1—Primary Oil Cooler
H2—Secondary Oil Cooler
Motor
M70—Knotter Fan Drive Motor
M90—BalerAssist Hydraulic Motor
Pump
P1—Dual Gear Case Pump
P2—Dual Gear Case Pump
Reservoir or Tank
R1—Hydraulic Oil Reservoir
Valve
V10—Pressure Relief Valve
V11—Tandem Steerable Axle Control value
V40—Knives 1 Control Valve
V41—Knives 2 Control Valve
V42—Jackstand Valve
V70—Fan Relief Valve
V90—BalerAssist Pressure Relief Valve
V91—BalerAssist Relief Valve
V92—BalerAssist Directional Valve
V106—Bale Chute Control Lever Valve
V107—Last Bale Eject Control Lever Valve
Diagnostic Receptacle or Coupler
X1—Frame Pressure Coupler
X2—Frame Return Coupler
X40—Precutter Return Coupler
X41—Precutter Pressure Coupler
X90—BalerAssist Pressure Coupler
X91—BalerAssist Return Coupler
Solenoid Valve
Y40—Pickup Lift Solenoid
Y41—Knives 1 Engagement Solenoid
Y42—Knives 2 Engagement Solenoid
Y43—Knife Drawer Extend Solenoid
Y44—Knife Drawer Retract Solenoid
Y90—BalerAssist Activate Solenoid
Y91—BalerAssist Reverse Solenoid
Y92—BalerAssist Speed Solenoid
Y109—Tension Lock Solenoid
Y110—Tension Pressure Solenoid
Page Number
Section 10
Group 05
Group 10
Group 15
Group 20
Section 20
Group 10
Group 15
Group 20
Group 30
Group 40
Section 30
Group 05
Group 10
Group 15
Group 20
Section 40
Group 05
Group 20
Group 25
Group 30
Group 35
Group 40
Section 50
Group 05
Group 10
Group 20
Group 25
Group 35
Section 60
Group 05
Group 10
Group 15
Group 20
Section 70
Group 05
Group 10
Group 20
Section 75
Group 05
Group 10
Section 80
Group 05
Group 10
Group 20
Group 25
Section 90
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Section 100
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Group 40
Group 45
Group 50
Section 110
Group 05
Group 10
Group 20
Group 25
Group 30
Section 120
Group 10
Group 20
Section 199
Group 05
Section 211
Group 00
Group 10A
Group 10B
Group 10C
Group 10D
Group 10E
Group 10F
Group 10G
Group 10H
Group 10I
Group 10J
Group 10K
Group 10L
Group 10M
Group 10N
Group 10O
Group 10P
Group 10Q
Section 240
Group 20
Group 30
Section 249
Group 40A
Group 40B
Group 40E
Group 40F
Group 40M
Group 40X
Group 40Y
Section 270
Group 20
Group 30
Section 279
Group 40B
Group 40C
Group 40D
Group 40F
Group 40G
Group 40H
Group 40M
Group 40P
Group 40R
Group 40V
Group 40X
Group 40Y