Hitachi Zaxis ZX130-5G to 350LC-5G Hydraulic Excavator Operator Manual ENMDCD-LA3-4

Contents:
ENMDCD-LA3-4
INTRODUCTION
CONTENTS
MACHINE NUMBERS
SAFETY
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Inspect Machine
General Precautions for Cab
Use Handholds and Steps
Adjust the Operator’s Seat
Ensure Safety Before Rising from or LeavingOperator’s Seat
Fasten Your Seat Belt
Move and Operate Machine Safely
Operate Only from Operator’s Seat
Jump Starting
Keep Riders off Machine
Precautions for Operations
Investigate Job Site Beforehand
Install OPG Guard
Restriction of Attachment Installation
Provide Signals for Jobs Involving Multiple Machines
Confirm Direction of Machine to Be Driven
Drive Machine Safely
Avoid Injury from Rollaway Accidents
Avoid Injury from Back-Over and Swing Accidents
Keep Person Clear from Working Area
Never Position Bucket Over Anyone
Avoid Undercutting
Avoid Tipping
Never Undercut a High Bank
Dig with Caution
Operate with Caution
Avoid Power Lines
Precautions for Lightning
Object Handling
Protect Against Flying Debris
Park Machine Safely
Handle Fluids Safely−Avoid Fires
Transport Safely
Practice Safe Maintenance
Warn Others of Service Work
Support Machine Properly
Stay Clear of Moving Parts
Prevent Parts from Flying
Avoid Injury from Attachment Falling Accident
Prevent Burns
Replace Rubber Hoses Periodically
Avoid High-Pressure Fluids
Prevent Fires
Evacuating in Case of Fire
Beware of Exhaust Fumes
Precautions for Welding and Grinding
Avoid Heating Near Pressurized Fluid Lines
Avoid Applying Heat to Lines ContainingFlammable Fluids
Precautions for Handling Accumulator andGas Damper
Remove Paint Before Welding or Heating
Beware of Asbestos and Silicon Dust and Other Contamination
Prevent Battery Explosions
Service Air Conditioning System Safely
Handle Chemical Products Safely
Dispose of Waste Properly
Never Ride Attachment
Precautions for Communication Terminal
Notes on Protection of Operator’s Station When the Machine Rolls Over (Optional)
SAFETY SIGNS
COMPONENTS NAME
Components Name
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
Cab Features
Multi Function Monitor
Basic Screen
How to Use Screens
Displaying Basic Screen
Hour Meter
Clock
Fuel Gauge
Coolant Temperature Gauge
Operating Status Icon Display
Security Functions (Optional)
Input Password
Extending Password Duration Time
Alarm Occurrence Screen
Remedy
Main Menu
Air Conditioner
Circulation Air Mode
Air Conditioner Compressor ON/OFF
Radio
Work Mode
Attachment Selection
Mail (Optional)
Setting Menu
Date and Time
Time Adjustment
Date Adjustment
Display Mode Setting
Attachment Adjust
Flow Rate Adjustment
Priority (arm roll-out)
Attachment Name Input
Password Change (Optional)
Sub Meter
Rear View Camera Monitor (Optional)
Rear View Camera ON/OFF
Brightness Adjustment
Language Settings
Lists of Display Language
Unit Selection
Display Item Selection (Rear View Camera OFF)
Main Menu Sequence Change
Information Menu
Operation
Fuel Consumption
Breaker Operation
Attachment Operation
Travel Operation
Actual Operation
Maintenance
Time Remains and Maintenance Interval
Monitoring
Switch Panel
Return to Previous Screen (Monitor)
Return to Basic Screen (Monitor)
Selector Knob (Monitor)
Temperature Control Switch/Mode Switch (Air Conditioner)
AUTO/OFF Switch/Fan Switch (Air Conditioner)
AM/FM Selector/Tuning Switch (Radio)
Power Switch/Volume Control Knob (Radio)
Engine Control Dial
Auto-Idle Switch
Travel Mode Switch
Power Mode Switch
Work Light Switch
Wiper/Washer Switch
Numeric Keypad
Switch Panel (for Optional Equipments)
Travel Alarm Deactivation Switch (Optional)
Swing Alarm Deactivation Switch (Optional)
Rear Light Switch (Optional)
Key Switch
Power Boost Switch
Horn Switch
Cigar Lighter
Using Cigar Lighter
Using Cigar Lighter Port as External Power Source
Cab Light Switch
Installing Fire Extinguisher (Optional)
Pilot Control Shut-Off Lever
Engine Stop Switch
Handle (Emergency engine stop)
Fuse Box
Auto Air Conditioner
Features
Components Name
Controller Part Name and Function
Cab Heater Operation
Cooling Operation
Defroster Operation
Cool Head/Warm Feet Operation
Tips for Optimal Air Conditioner Usage
For Rapid Cooling
When Windows Become Clouded
Off-Season Air Conditioner Maintenance
AM/FM Radio Operation
Controls on the Radio
Tuning Procedure
Station Presetting Procedure
Station Auto-Presetting Procedure
TONE Control
Audio Input (Optional)
Cab Door Release Lever
Opening/Closing and Removing Cab Inside Window
Opening Upper Front Window
Opening Upper Front Window
Removing and Storing Lower Front Window
Removing and Storing Lower Front Window
Opening Side Windows
Opening/Closing Overhead Window
Opening/Closing Overhead Window (Clear Hatch: If Equipped)
Emergency Exit
Adjusting the Seat (Fixed Seat)
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat (Mechanical Suspension) (Optional)
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat (Air-Suspension) (Optional)
Adjusting Seat Height
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Fore-Aft Position Adjustment of Seat Surface
Angle Adjustment of Seat Surface
Backrest Adjustment
Armrest Adjustment
Console Height Adjustment
Adjusting Procedures
Installation and Adjustment of Mirrors
Seat Belt
BREAK-IN
Observe Engine Operation Closely
Every 8 Hours or Daily
After the First 50 Hours
After the First 100 Hours
OPERATING THE ENGINE
Inspect Machine Daily Before Starting
Before Starting Engine
Starting the Engine
Check Instruments After Starting
Using Booster Batteries
Stopping the Engine
DRIVING THE MACHINE
Drive the Machine Carefully
Steering the Machine Using Pedals
Steering the Machine Using Levers
Travel Mode Switch
Travel Alarm (Optional)
Operating on Soft Ground
Raise One Track Using Boom and Arm
Towing Machine a Short Distance
Operating in Water or Mud
Parking the Machine on Slopes
Parking the Machine
OPERATING THE MACHINE
Control Lever (ISO Pattern)
Control Lever (HITACHI Pattern) (Optional)
Attachment Pedal (Hydraulic Breaker) (Optional)
Attachment Pedal (Hydraulic Crusher) (Optional)
Pilot Control Shut-Off Lever
Warming-Up Operation
Engine Speed Control
Auto-Idle
Auto-Idle ON/OFF
Work Mode
Power Boost Switch
Power Mode
Operating Backhoe
Shovel
Grading Operation
Do Not Strike the Ground with Bucket Teeth
Avoid Hammer Work
Avoid Abusive Operation
Avoid Side Load the Bucket
Do Not Use Wide Track Shoes on Rough Ground
Hydraulic Breaker, Hydraulic Crusher andQuick Coupler
Piping for Breaker and Crusher (Optional)
Operational Procedures for Stop Valves andSelection Valve
Secondary Relief Pressure Adjustment
Precautions for Breaker Operation
Change Hydraulic Oil and Replace Full-Flow FilterElement
Precautions for Crusher Operation
Attachment
Allowable Weight Limits of Installed Attachment
Attachment Connection Parts
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
Shackle Hole Usage
How to Lower Boom in Case of Emergency and When Engine Stops
Precautions for After Operations
TRANSPORTING
Transporting by Road
Loading/Unloading on a Trailer
Fastening Machine for Transporting
Unloading
Lifting Machine
MAINTENANCE
Correct Maintenance and Inspection Procedures
Check the Hour Meter Regularly
Maintenance Guide Table
Preparations for Inspection and Maintenance
Hood and Access Covers
Maintenance Guide
Periodic Replacement of Parts
Kind of Oils
List of Consumable Parts
A. Greasing
Front Joint Pins
Swing Bearing
Swing Internal Gear
Electric Grease Gun (Only ZX350LC-5G)
Electric Grease Gun
Components Name
Battery Charger Operation
Charger Lamp
B. Engine
Engine Oil Level
Change Engine Oil, Replace Engine Oil Filter
C. Transmission
Pump Transmission (Except ZX130-5G)
Swing Device
Travel Reduction Gear
D. Hydraulic System
Inspection and Maintenance of Hydraulic Equipment
Check Hydraulic Oil Level
Change Hydraulic Oil
Suction Filter Cleaning
Replacement of Full-Flow Filter
Replace Pilot Oil Filter
Replace Air Breather Element
Check Hoses and Lines
E. Fuel System
Recommended Fuel
Drain Fuel Tank Sump
Check Water Separator
Replace Fuel Main Filter Cartridge
Replace Fuel Pre-Filter Cartridge
Clean Feed Pump Strainer
Check Fuel Hoses
F. Air Cleaner
Clean and Replace Air Cleaner Element
Replace Air Cleaner Element (Inner)
G. Cooling System
Check Coolant Level
Check and Adjust Fan Belt Tension
Change Coolant
Clean Radiator/Oil Cooler/Inter Cooler Core
Clean Oil Cooler, Radiator and Inter Cooler FrontScreen (Except ZX130-5G, 160LC-5G, 180LC-5G)
Clean Air Conditioner Condenser
H. Electrical System
Battery
Replacing Fuses
I. Miscellaneous
Check and Replace Bucket Teeth
Change Bucket
Convert Bucket Connection Into Face Shovel
Adjust Bucket Linkage
Remove Travel Levers
Check and Replace Seat Belt
Check Windshield Fluid Level
Check Track Sag
Clean and Replace Air Conditioner Filter
Check Air Conditioner
Clean Cab Floor
Check Injection Nozzle
Retighten Cylinder Head Bolt
Inspect and Adjust Valve Clearance
Check Injection Timing
Measure Engine Compression Pressure
Check Starter and Alternator
Replace Water Pump Grease
Check Gas Damper
Tightening and Retightening Torque of Nuts andBolts
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Maintenance Under Special Environmental Conditions
STORAGE
Storing the Machine
TROUBLESHOOTING
Troubleshooting
SPECIFICATIONS
Specifications
ZX130-5G
Working Ranges (Grouser shoe)
ZX130-5G
Shoe Types and Applications
ZX130-5G
Bucket Types and Applications
ZX130-5G
Specification
ZX160LC-5G
Working Ranges (Grouser shoe)
ZX160LC-5G
Shoe Types and Applications
ZX160LC-5G
Bucket Types and Applications
ZX160LC-5G
Specifications
ZX180LC-5G
Working Ranges (Grouser shoe).
ZX180LC-5G
Shoe Types and Applications
ZX180LC-5G
Bucket Types and Applications
ZX180LC-5G
Specifications
ZX210-5G, 210LC-5G
Working Ranges (Grouser shoe).
ZX210-5G, 210LC-5G
Shoe Types and Applications
ZX210-5G
ZX210LC-5G
Bucket Types and Applications
ZX210-5G, 210LC-5G
Specifications
ZX250LC-5G
Working Ranges (Grouser shoe)
ZX250LC-5G
Shoe Types and Applications
ZX250LC-5G
Bucket Types and Applications
ZX250LC-5G
Specifications
ZX290LC-5G
Working Ranges (Grouser shoe)
ZX290LC-5G
Shoe Types and Applications
ZX290LC-5G
Bucket Types and Applications
ZX290LC-5G
Specifications
ZX350LC-5G
Working Ranges (Grouser shoe)
ZX350LC-5G
Shoe Types and Applications
ZX350LC-5G
Bucket Types and Applications
ZX350LC-5G
OPTIONAL ATTACHMENTS AND DEVICES
Using Pad Crawler Shoe
Transporting
Precautions for Transporting Machines withPad Crawler Shoes
Blade Lever
Avoid Hitting Blade with Front-End Attachment
Blade Maintenance
Specifications
ZX130-5G with Blade
Working Ranges
ZX130-5G with Blade
Shoe Types and Applications
ZX130-5G with Blade
INDEX