Hitachi Zaxis ZX130-6N to 380LC-6N Hydraulic Excavator Operator Manual ENMDC1-NA3-4

Contents:
ENMDC1-NA3-4
INTRODUCTION
CONTENTS
MACHINE NUMBERS
SAFETY
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Inspect Machine
General Precautions for the Cab
Use Handholds and Steps
Adjust the Operator’s Seat
Ensure Safety Before Rising from or LeavingOperator’s Seat
Fasten Your Seat Belt
Move and Operate Machine Safely
Operate Only from Operator’s Seat
Jump Starting
Keep Riders off Machine
Precautions for Operations
Investigate Job Site Beforehand
Install OPG Guard
Restriction of Attachment Installation
Provide Signals for Jobs Involving Multiple Machines
Confirm Direction of Machine to Be Driven
Drive Machine Safely
Avoid Injury from Rollaway Accidents
Avoid Injury from Back-Over and Swing Accidents
Keep People Clear from Working Area
Never Position the Bucket Over Anyone
Avoid Undercutting
Avoid Tipping
Never Undercut a High Bank
Dig with Caution
Operate with Caution
Avoid Power Lines
Precautions for Lightning
Object Handling
Protect Against Flying Debris and Falling Object
Park Machine Safely
Handle Fluids Safely−Avoid Fires
Transport Safely
Practice Safe Maintenance
Warn Others of Service Work
Support Machine Properly
Stay Clear of Moving Parts
Prevent Parts from Flying
Avoid Injury from Attachment Falling Accident
Prevent Burns
Replace Rubber Hoses Periodically
Avoid High-Pressure Fluids
Prevent Fires
Evacuating in Case of Fire
Beware of Exhaust Fumes
Precautions for Welding and Grinding
Avoid Heating Near Pressurized Fluid Lines
Avoid Applying Heat to Lines ContainingFlammable Fluids
Precautions for Handling Accumulator andGas Damper
Remove Paint Before Welding or Heating
Beware of Asbestos and Silica Dust andOther Contamination
Prevent Battery Explosions
Service Air Conditioning System Safely
Handle Chemical Products Safely
Dispose of Waste Properly
Never Ride Attachment
Notes on Aftertreatment Device
Precautions for Communication Terminal
Notes on Protection of Operator’s Stationwhen the Machine Rolls Over
SAFETY SIGNS
NAME OF COMPONENTS
Name of Components
GETTING ON AND OFF THE MACHINE
OPERATOR’S STATION
About Aftertreatment Device
Cab Features
Multi Function Monitor
Default Setting
Basic Screen
How to Use Screens
Displaying Basic Screen
Hour Meter
Clock
Fuel Gauge
DEF/AdBlue® Gauge
DEF/AdBlue® Level Alarm
Coolant Temperature Gauge
Operating Status Icon Display
Security Functions (Optional)
Input Password
Extending Password Duration Time
Alarm Occurrence Screen
Remedy
Urea SCR System Remedy
Aftertreatment Device
Aftertreatment Device Condition Display
Aftertreatment Device ManualRegeneration Request
Manual Regeneration Procedure
Main Menu
Engine Output Restriction Suspend
Urea SCR System Troubleshooting
Air Conditioner
Circulation Air Mode
Air Conditioner ON/OFF
Radio
Work Mode
Attachment Selection
Mail (Optional)
Setting Menu
Date and Time
Time Adjustment
Date Adjustment
Display Mode Setting
Attachment Adjustment
Flow Rate Adjustment
Priority (arm roll-out)
Priority (arm roll-in) (Except ZX350LC-6N, 380LC-6N)
Attachment Name Input
Auto Shut-Down
Auto Shut-Down: ON/OFF
Auto Shut-Down: Setting Time
Aftertreatment Device Regeneration Inhibited
Setting Procedure
Password Change (Optional)
Sub Meter
Rear View Camera Monitor
Rear View Camera ON/OFF
Brightness Adjustment
Language Settings
Lists of Display Language
Unit Selection
Display Item Selection (Rear View Camera OFF)
Main Menu Sequence Change
Information Menu
Operation
Fuel Consumption
Breaker Operation
Attachment Operation
Travel Operation
Actual operation
Maintenance
Remaining Time and Maintenance Interval
Troubleshooting
Monitoring
Switch Panel
Return to Previous Screen Switch (Monitor)
Return to Basic Screen Switch (Monitor)
Selector Knob (Monitor)
Temperature Control Switch/Mode Switch (Air Conditioner)
AUTO/OFF Switch/Fan Switch (Air Conditioner)
AM/FM Selector/Tuning Switch (Radio).
Power Switch/Volume Control Knob (Radio)
Engine Control Dial
Auto-Idle Switch
Travel Mode Switch
Power Mode Switch
Work Light Switch
Wiper/Washer Switch
Numeric Keypad
Switch Panel (for Optional Equipments)
Travel Alarm Deactivation Switch (Optional)
Rear Light Switch (Optional)
Electrical Control Main Switch (Optional)
ON/OFF Operation Switch (Optional).
Key Switch
Power Boost Switch
Horn Switch
Electrical Control Main Switch (Optional)
ON/OFF Operation Switch (Optional)
AUX Function Lever 3
Cigar Lighter
Using Cigar Lighter
Cab Light Switch
Installing Fire Extinguisher (Optional)
Pilot Control Shut-Off Lever
Engine Stop Switch
Fuse Box
Auto Air Conditioner
Features:
Name of Components
Controller Part Name and Function
Cab Heater Operation
Cooling Operation
Defroster Operation
Cool Head/Warm Feet Operation
Tips for Optimal Air Conditioner Usage
For Rapid Cooling
When Windows Become Misty
Off-Season Air Conditioner Maintenance
AM/FM Radio Operation
Controls on the Radio
Tuning Procedure
Station Presetting Procedure
Station Auto-Presetting Procedure
TONE Control
Audio Input (Optional)
Cab Door Release Lever
Opening/Closing and Removing CabInside Window
Opening Upper Front Window
Removing and Storing Lower Front Window
Opening Side Window
Opening/Closing Overhead Window
Opening/Closing Overhead Window (Clear Hatch: If Equipped)
Emergency Exit
Adjusting Operator’s Seat
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat (Optional)
Seat Height and Angle Adjustment
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Backrest Adjustment
Armrest Adjustment
Adjusting Operator’s Seat (Optional)
Adjusting Seat Height
Console and Seat Fore-aft Adjustment
Seat Fore-Aft Adjustment
Suspension Adjustment
Fore-Aft Position Adjustment of Seat Surface
Angle Adjustment of Seat Surface
Backrest Adjustment
Armrest Adjustment
Console Height Adjustment
Adjusting Procedures
Installation and Adjustment of Mirrors
Seat Belt
Battery Disconnect Switch
Switch Operation
BREAK-IN
Observe Engine Operation Closely
Every 8 Hours or Daily
After the First 50 Hours
After the First 100 Hours
OPERATING THE ENGINE
Inspect Machine Daily Before Starting
Before Starting Engine
Starting the Engine
Check Instruments After Starting
Using Booster Batteries
Stopping the Engine
Engine Auto-Stop in Extremely Low Temperature
DRIVING THE MACHINE
Travel Levers and Pedals
Travel Mode Switch
Travel Alarm (Optional)
Operating on Soft Ground
Raise One Track Using Boom and Arm
Towing Machine a Short Distance
Operating in Water or Mud
Parking the Machine on Slopes
Parking the Machine
OPERATING THE MACHINE
Control Lever (ISO Pattern)
Pilot Control Shut-Off Lever
Warming-Up Operation
Engine Speed Control
Auto-Idle
Auto-Idle ON/OFF
Auto Shut-Down
Aftertreatment Device Manual Regeneration
Work Mode
Power Boost Switch
Power Mode
Operating Backhoe
Shovel
Grading Operation
Do Not Strike the Ground with Bucket Teeth
Avoid Hammer Work
Avoid Abusive Operation
Never Move an Object Sideways with the Bucket
Do Not Use Wide Track Shoes on Rough Ground
Shackle Hole Usage
Pilot Accumulator Functions
How to Lower Boom in Case of Emergency andWhen Engine Stops
Precautions for After Operations
TRANSPORTING
Transporting by Road
Loading/Unloading on a Trailer
Fastening Machine for Transporting
Unloading
Lifting Machine
MAINTENANCE
Correct Maintenance and Inspection Procedures
Layout
Check the Hour Meter Regularly
Maintenance Guide Table
Preparations for Inspection and Maintenance
Hood and Access Covers
Maintenance Guide
Periodic Replacement of Parts
Kind of Oils
Recommended Engine Oil
List of Consumable Parts
A. Greasing
Front Joint Pins
Swing Bearing
Swing Internal Gear
B. Engine
Check Engine Oil Level
Change Engine Oil
Replace Engine Oil Filter
Check and Clean Around the Engine
Replace Oil Separator Element (ZX130-6N, 160LC-6N, 180LC-6N)
C. Transmission
Pump Transmission (Except ZX130-6N)
Swing Reduction Gear
Travel Reduction Gear
D. Hydraulic System
Inspection and Maintenance of Hydraulic Equipment
Check Hydraulic Oil Level
Change Hydraulic Oil
Bleed Air from the Hydraulic System
Suction Filter Cleaning
Replace Full-Flow Filter
Replace Pilot Oil Filter
Replace Air Breather Element
Check Hoses and Lines
E. Fuel System
Recommended Fuel
Drain Fuel Tank Sump
Drain Fuel Pre-Filter
Replace Fuel Main Filter Element
Replace Fuel Pre-Filter Element
Replace Fuel Solenoid Pump Filter Element
Procedures
Check Fuel Hoses
F. Air Cleaner
Clean and Replace Air Cleaner Element (Outer)
Replace Air Cleaner Element (Inner)
G. Cooling System
Check Coolant Level
Check and Adjust Fan Belt Tension
Change Coolant
Clean Radiator/Oil Cooler/Inter Cooler Core
Clean Oil Cooler, Radiator and Inter CoolerFront Screen
Clean Air Conditioner Condenser
Clean Fuel Oil Cooler
Drain Intercooler (only ZX130-6N)
H. Electrical System
Battery
Replace Battery
Check Electrolyte Specific Gravity
Replacing Fuses
Fuse Box
I. Miscellaneous
Check and Replace Bucket Teeth
Change Bucket
Convert Bucket Connection Into Face Shovel
Adjust Bucket Linkage
Remove Travel Levers
Check and Replace Seat Belt
Check Windshield Washer Fluid Level
Check Track Sag
Clean and Replace Air Conditioner Filter
Check Air Conditioner
Clean Cab Floor
Retighten Cylinder Head Bolt
Inspect and Adjust Valve Clearance
Measure Engine Compression Pressure
Check Starter and Alternator
Check and Replace EGR Device
EGR Cooler Cleaning
Check Turbo Charger
Check and Clean Injector
Check Gas Damper
Tightening and Retightening Torque ofNuts and Bolts
J. Aftertreatment Device
Check and Clean Aftertreatment Device
K. Urea SCR System
Check DEF/AdBlue®
Refill DEF/AdBlue®
Extendable Filler Neck
Clean Filler Port Strainer
Change DEF/AdBlue®
Replace DEF/AdBlue® Supply Module Main Filter
Replace DEF/AdBlue® Tank Water SupplyInlet Filter
Replace the DEF/AdBlue® back flow line filter
MAINTENANCE UNDER SPECIAL ENVIRONMENTALCONDITIONS
STORAGE
Storing the Machine
TROUBLESHOOTING
SPECIFICATIONS
Specifications
ZX130-6N
Working Ranges (Grouser shoe)
ZX130-6N
Shoe Types and Applications
ZX130-6N
Bucket Types and Applications
ZX130-6N
Specifications
ZX160LC-6N
Working Ranges (Grouser shoe)
ZX160LC-6N
Shoe Types and Applications
ZX160LC-6N
Bucket Types and Applications
ZX160LC-6N
Specifications
ZX180LC-6N
Working Ranges (Grouser shoe)
ZX180LC-6N
Shoe Types and Applications
ZX180LC-6N
Bucket Types and Applications
ZX180LC-6N
Specifications
ZX210-6N, 210LC-6N
Working Ranges (Grouser Shoe)
ZX210-6N, 210LC-6N
Shoe Types and Applications
ZX210LC-6N
Bucket Types and Applications
ZX210-6N, 210LC-6N
Specifications
ZX250LC-6N
Working Ranges
ZX250LC-6N
Shoe Types and Applications
ZX250LC-6N
Bucket Types and Applications
ZX250LC-6N
Specifications
ZX300LC-6N
Working Ranges
ZX300LC-6N
Shoe Types and Applications
ZX300LC-6N
Bucket Types and Applications
ZX300LC-6N
Specifications
ZX350LC-6N
Working Ranges (Grouser Shoe)
ZX350LC-6N
Shoe Types and Applications
ZX350LC-6N
Bucket Types and Applications
ZX350LC-6N
Specifications
ZX380LC-6N
Working Ranges (Grouser Shoe)
ZX380LC-6N
Shoe Types and Applications
ZX380LC-6N
Bucket Types and Applications
ZX380LC-6N
OPTIONAL ATTACHMENTS AND DEVICES
Using Pad Crawler Shoe
Traveling and Other Cautions
Transporting
Precautions for Transporting Machines withPad Crawler Shoes
Long Arm Operation – If Equipped
Blade Lever
Avoid Hitting Blade with Front-End Attachment
Blade Maintenance
Specifications
ZX130-6N with Blade
Working Ranges
ZX130-6N with Blade
Shoe Types and Applications
ZX130-6N with Blade
Bucket Teeth (Transverse-Type-Pin-Used Type)
Attachment Pedal (Hydraulic Breaker) (Optional)
Attachment Pedal (Hydraulic Crusher) (Optional)
Hydraulic Breaker, Hydraulic Crusher andQuick Coupler
Piping for Breaker and Crusher
Operational Procedures for Stop Valves andSelector Valve
Secondary Relief Pressure Adjustment
Precautions for Breaker Operation
Change Hydraulic Oil and Replace Full-FlowFilter Element
Precautions for Crusher Operation
Attachment
Allowable Weight Limits of Installed Attachment
Attachment Connection Parts
Precautions for Arm Roll-In/Bucket Roll-InCombined Operation
INDEX