John Deere 120R and 220R Loaders Operator Manual OMPXX13663

Table of Content:

1 Introduction
1.1 Foreword
2 General Information
2.1 Machine Overview
2.2 Product View—120R Loader
2.3 Product View—220R Loader
2.4 Trademarks
2.5 Abbreviations
2.6 Regions and Country Versions
2.7 To the Dealer
2.8 To the Dealer—Australia Only
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Park Machine Safely
3.7 Protect People and Animals
3.8 Operating the Loader Tractor Safely
3.9 Use Seat Belt Properly
3.10 Use Foldable ROPS and Seat Belt Properly
3.11 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.12 Avoid Injury or Death from Falling Loads
3.13 Carry Materials Safely
3.14 Driving on Public Roads
3.15 Operating Loader with Attachments from Other Manufacturers
3.16 Operate Bucket/Attachment Safely
3.17 Operating Non-Self-Levelling Loaders
3.18 Avoid Power Lines
3.19 Dig Safely
3.20 Detach Loader Safely
3.21 Use Safety Lights and Devices
3.22 Practice Safe Maintenance
3.23 Service Loader Safely
3.24 Service Machines Safely
3.25 Service Accumulator Systems Safely
3.26 Avoid Heating Near Pressurized Fluid Lines
3.27 Check Hoses for Damage
3.28 Avoid High-Pressure Fluids
3.29 Remove Paint Before Welding or Heating
3.30 Decommissioning — Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Avoid High-Pressure Spray on Safety Signs
4.3 Mast, Right-Hand Side and Boom—120R Loader
4.4 Mast, Left-Hand Side—120R Loader
4.5 Bucket—120R Loader
4.6 Ballast Box—120R Loader
4.7 Service Locks—120R Loader
4.8 Multicoupler—120R Loader
4.9 Mast, Rear—220R Loader
4.10 Mast, Right-Hand Side and Boom—220R Loader
4.11 Bucket—220R Loader
4.12 Ballast Box—220R Loader
4.13 Service Locks—220R Loader
4.14 Multicoupler—220R Loader
5 Preliminary Checks
5.1 Check and Inspect Equipment
6 Application Charts
6.1 Rated Operating Load—Australia Only
6.2 Approved Tractors—120R Loader
6.3 Approved Tractors—220R Loader
6.4 Tractor Front Tires, Load Index, Turn Angle, and Tread Setting
7 Prepare Tractor
7.1 Prepare the Tractor
7.2 Rear Ballast
7.3 Remove Front Weights—120R Loader
7.4 Remove Front Weights—220R Loader
7.5 Set Front Tread Width
7.6 Select Rear Tread Width
7.7 Inflate Front Tires
7.8 Check Front Wheel Hardware
7.9 Install Hitch Pin Bushings on Ballast Box for Category 1 Quick Coupler Hitch
7.10 Attach Ballast Box to Tractor with 3-Point Hitch
7.11 Attach Ballast Box to Tractor with Quick-Hitch
7.12 Add Ballast Weight
8 Controls
8.1 Basic Multi-Function Lever Operation
8.2 Lock and Unlock Multi-Function Lever
8.3 Relieve Hydraulic Pressure
9 Attach and Detach Loader
9.1 Prepare to Attach Loader
9.2 Attach 120R Loader
9.3 Detach 120R Loader
9.4 Attach 220R Loader
9.5 Detach 220R Loader
9.6 Remove Ballast Box
10 Attach and Detach Bucket or Attachment
10.1 Attachments Available
10.2 Attach Bucket or Attachment
10.3 Detach Bucket or Attachment
11 Transport
11.1 Keep Riders Off Machine
11.2 Driving on Public Roads
11.3 Transport Loads
12 Operate Loader
12.1 Preoperation Checks
12.2 Use Service Locks—Australia Only
12.3 Use Ballast Box
12.4 Avoid Rollover Accidents
12.5 Do Not Handle Round or Large Square Bales
12.6 Use Bucket Level Indicator—Non Self-Leveling Loader
12.7 Use Bucket Level Indicator—Mechanical Self-Leveling Loader
12.8 Adjust Bucket Level Indicator—Non Self-Leveling Loader
12.9 Adjust Bucket Level Indicator—Mechanical Self-Leveling Loader
12.10 Loader Operations
12.11 Level and Scrape Forward
12.12 Level in Reverse
12.13 Carry Material
12.14 Remove Material from a Pile
12.15 Dig
12.16 Backfill
12.17 Park Tractor with Loader Attached
13 Lubrication and Maintenance
13.1 Lubricate and Maintain Loader Safely
13.2 Lubricate and Maintain Loader Safely—Australia Only
13.3 Perform Lubrication and Maintenance
13.4 Observe Lubrication Symbols
13.5 Multipurpose Extreme Pressure (EP) Grease
13.6 Alternative and Synthetic Lubricants
13.7 Service Intervals
13.8 First 10 Hours
13.9 Lubricate Pivot Pins (Every 10 Hours)—120R Loader
13.10 Lubricate Pivot Pins (Every 10 Hours)—220R Loader
13.11 Check and Tighten Pivot Pin Hardware (Every 50 Hours)—120R Loader
13.12 Check and Tighten Pivot Pin Hardware (Every 50 Hours)—220R Loader
13.13 Tighten Mounting Frame Hardware (Every 50 Hours)—120R Loader
13.14 Tighten Mounting Frame Hardware (Every 50 Hours)—220R Loader
14 Troubleshooting
14.1 Hydraulic
14.2 Bucket
15 Service
15.1 Service Loader and Tractor Safely (Loader Attached)
15.2 Service Loader and Tractor Safely (Loader Attached)—Australia Only
15.3 Work in Clean Area
15.4 Avoid High-Pressure Fluids
15.5 O-Ring Installation
15.6 Tighten Hydraulic Fittings and Hoses
15.7 Access Front of Tractor
15.8 Access Front of Tractor—20 Series Tractors
15.9 Identify Hose Connections (Multicoupler)—120R Loader
15.10 Identify Hose Connections (Quick Couplers)—120R Loader
15.11 Identify Hose Connections (Multicoupler)—220R Loader
15.12 Identify Hose Connections (Quick Couplers)—220R Loader
15.13 Replace Orifice—120R Loader
15.14 Replace Orifice—220R Loader
15.15 Metric Bolt and Screw Torque Values
15.16 Unified Inch Bolt and Screw Torque Values
16 Storage
16.1 Prepare Loader for Storage
16.2 Store Loader and Attachments
17 Specifications
17.1 Specification Parameters
17.2 120R Non Self-Leveling Loader Specifications on 1025R and 1026R Tractors—1250 mm Bucket
17.3 120R Mechanical Self-Leveling Loader Specifications on 1025R and 1026R Tractors—1350 mm Bucket
17.4 120R Non Self-Leveling Loader Specifications on 1025R and 1026R Tractors—1350 mm Bucket
17.5 120R Non Self-Leveling Loader Specifications on 2025R and 2026R Tractors—1250 mm Bucket
17.6 120R Mechanical Self-Leveling Loader Specifications on 2025R and 2026R Tractors—1350 mm Bucket
17.7 120R Non Self-Leveling Loader Specifications on 2025R and 2026R Tractors—1350 mm Bucket
17.8 220R Mechanical Self-Leveling Loader Specifications on 2036R (EU), 2038R, and 2032R (MY17 and After) Tractors
17.9 220R Non Self-Leveling Loader Specifications on 2036R (EU), 2038R, and 2032R (MY17 and After) Tractors
17.10 220R Non Self-Leveling Loader Specifications on 2520, 2720, and 2032R (MY16 and Earlier) Tractors
17.11 220R Non Self-Leveling Loader Specifications on 2320 and 2025R (MY16 and Earlier) Tractors
18 Serial Number
18.1 Record Product Identification Number
18.2 Record Tractor Information—Australia Only
18.3 Keep Proof of Ownership
18.4 Keep Machines Secure
19 CE Approval Specifications
19.1 Install Text-Free Safety Decals
19.2 EC Declaration of Conformity—120R Loader
19.3 EC Declaration of Conformity—220R Loader
19.4 CE Label
20 Index
21 John Deere Service Keeps You On The Job
21.1 John Deere Parts
21.2 The Right Tools
21.3 Well-Trained Technicians
21.4 Prompt Service