John Deere 4024 5030 OEM Diesel Engine (PowerTech E) Operator Manual OMRG37673

Contents:
Record Keeping
Engine Serial Number Plate
Record Engine Serial Number
Engine Option Codes
Safety
Understand Signal Words
Recognize Safety Information
Replace Safety Signs
Follow Safety Instructions
California Proposition 65 Warning
Avoid Hot Exhaust
Work In Ventilated Area
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Prevent Machine Runaway
Practice Safe Maintenance
Work in Clean Area
Wear Protective Clothing
Service Machines Safely
Use Proper Tools
Support Machine Properly
Use Proper Lifting Equipment
Protect Against Noise
Illuminate Work Area Safely
Install All Guards
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Service Cooling System Safely
Remove Paint Before Welding or Heating
Do Not Open High-Pressure Fuel System
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Avoid Static Electricity Risk When Refueling
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handling Batteries Safely
Prevent Acid Burns
Prevent Battery Explosions
Live With Safety
Fuels, Lubricants, and Coolant
Diesel Fuel
Supplemental Diesel Fuel Additives
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Fuel Filters
Aviation (Jet) Fuels
Burner Fuels
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Oil
Engine Oil and Filter Service Intervals – Tier 3 and Stage IIIA – OEM Applications
Diesel Engine Oil and Filter Service Intervals
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Oil Filters
Diesel Engine Coolant (engine without wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Instrument Panels
PV101 Instrument Panels
PV101 Diagnostic Gauge – Using
PV101 Diagnostic Gauge – Main Menu
PV101 Diagnostic Gauge – Essential Menus
DG14 Diagnostic Gauge – Using
DG14 Diagnostic Gauge – Main Menu
DG14 Diagnostic Gauge – Essential Menus
PV480 Instrument Panel
PV480 Diagnostic Gauge – Using
PV480 Diagnostic Gauge – Main Menu
PV480 Diagnostic Gauge – Essential Menus
Main Menu Navigation
Engine Configuration Data
Accessing Stored Trouble Codes
Accessing Active Trouble Codes
Engine Shutdown Codes
Adjusting Backlighting
Adjusting Contrast
Selecting Units Of Measurement
Setup 1-Up Display
Setup 4-Up Display
John Deere PowerSight
Engine Operating Guidelines
Break-In Service
Starting the Engine
Normal Engine Operation
Warming Engine
Cold Weather Starting
Using a Booster Battery or Charger
Avoid Excessive Engine Idling
Changing Engine Speed
Stopping The Engine
Auxiliary Gear Drive Limitations
Generator Set (Standby) Applications
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart-Standard Industrial Engines
Lubrication and Maintenance Service Interval Chart-Generator (Standby) Applications
Lubrication/Maintenance-Daily
Daily Prestarting Checks
Lubrication/Maintenance-500 Hour/12 Month
Changing Engine Oil and Replacing Filter
Replacing Fuel Filter Element
Cleaning Crankcase Vent Tube
Checking Closed Crankcase Vent System (If Equipped)
Replace Crankcase Vent Filter (If Equipped)
Checking Air Intake System
Check Engine Speeds
Checking Belt Tensioner Spring Tension and Belt Wear
Checking Engine Electrical Ground Connections
Servicing Fire Extinguisher
Checking Engine Mounts
Servicing Battery
Checking Cooling System
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
Testing Diesel Engine Coolant
Pressure Testing Cooling System
Lubrication/Maintenance-2000 Hour/24 Month
Checking Crankshaft Vibration Damper (If Equipped)
Flushing and Refilling Cooling System
Testing Thermostats Opening Temperature
Service As Required
Additional Service Information
Do Not Modify Fuel System
Adding Coolant
Pre-Start Cleaning Guide
Replacing Single Stage Air Cleaner Element
Replacing Axial Seal Air Cleaner Filter Element
Replacing Radial Seal Air Cleaner Filter Element
Replacing Fan and Alternator Belt
Checking Fuses
Checking Air Compressors (If Equipped)
Priming the Fuel Filter
Troubleshooting
General Troubleshooting Information
Precautions For Welding
Precautions for Electrical System When Steam Cleaning Engine
Wiring Harness Layout
Wiring Diagram – Instrument Panel Components
Wiring Diagram – Instrument Panel Components (Continued)
Wiring Diagram – Instrument Panel Components (Continued)
Engine Troubleshooting
Instrument Panel Method for Retrieving Diagnostic Trouble Codes
Displaying Of Diagnostic Trouble Codes (DTCs)
Listing of Diagnostic Trouble Codes (DTCs)
Intermittent Fault Diagnostics (With Electronic Controls)
Displaying Diagnostic Gauge Software
Storage
Engine Storage Guidelines
Preparing Engine for Long-Term Storage
Removing Engine from Long Term Storage
Specifications
General OEM Engine Specifications
Engine Power Rating and Speed Specifications
Engine Crankcase Oil Capacities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
500 Hour/12 Month Service
2000 Hour/24 Month Service
Service as Required
Warranty
John Deere Warranty in OEM Applications
Emissions Control System Certification Label
EPA Non-road Emissions Control Warranty Statement-Compression Ignition
CARB Non-road Emissions Control Warranty Statement-Compression Ignition
John Deere Service Literature Available
Technical Information