John Deere DN495 Dry Spinner Spreader Operator Manual OMKK62968

John Deere DN495 Dry Spinner Spreader Operator Manual OMKK62968-2

John Deere DN495 Dry Spinner Spreader Operator Manual OMKK62968-3

John Deere DN495 Dry Spinner Spreader Operator Manual OMKK62968

Type Of Manual: Operator Manual
Manual ID: OMKK62968
Format: PDF
Size: 6.4MB
Number of Pages: 136

Category: John Deere Operators Manuals PDF Tag: Agricultural

Description

Model List:
- DN495 Dry Spinner Spreader

1. Introduction
1.1. Foreword
1.2. Predelivery
1.3. Delivery
1.4. AfterSale
1.5. Owner Register
1.6. Component Identification
1.7. Recognize Safety Information
1.8. Understand Signal Words
1.9. Follow Safety Instructions
1.10. Prepare for Emergencies
1.11. Wear Protective Clothing
1.12. Protect Against Noise
1.13. Practice Safe Maintenance
1.14. Park Machine Safely
1.15. Remove Paint Before Welding or Heating
1.16. Avoid Heating Near Pressurized Fluid Lines
1.17. Avoid HighPressure Fluids
1.18. Decommissioning Proper Recycling and Disposal of Fluids and Components
1.19. Handle Chemical Products Safely
1.20. Service Spreader Equipment Safely
1.21. Use Proper Tools
1.22. Work In Ventilated Area
1.23. Handling Batteries Safely
1.24. Service Drive Belts Safely
1.25. Using Compressed Air For Cleaning
1.26. Maintain a Safety Area Around the Machine
1.27. Working Area
1.28. Avoid Backover Accidents
1.29. Before Operating
1.30. Operate Safely
1.31. Avoid Injury from Thrown Objects
1.32. Use Safety Lights and Devices
1.33. Keep Riders Off Machine
1.34. Passenger Seat
1.35. Use Steps and Handholds Correctly
1.36. Use Seat Belt Properly
1.37. Use Caution On Hillsides
1.38. Transport and Operate Safely
1.39. Prevent Machine Runaway
1.40. Handle Fuel SafelyAvoid Fires
1.41. Handle Agricultural Chemicals Safely
1.42. Spreading Dusty Materials
1.43. Avoid Exposure To Chemicals
1.44. Clean Vehicle of Hazardous Chemicals, Including Pesticides
1.45. NonPermissible Use
1.46. Emergency Exit
2. Safety Signs Location
2.1. Replace Safety Signs
2.2. Conveyor Cover Decal
2.3. Spreader Front Decal
2.4. LeftHand Rear Side Decals
2.5. LeftHand Front Decal
2.6. LeftHand Rear Decals
2.7. Roll Tarp Decals (If Equipped)
2.8. LeftHand Front Corner Decals
2.9. RightHand Rear Decals
2.10. Fender Decal
2.11. RightHand Rear Corner DecalsSingle Bin
2.12. RightHand Rear Corner DecalsSecond Product Bin
2.13. RightHand Rear Side Decals
2.14. RightHand Front Corner Decals
2.15. Rear DecalsMultiBin
2.16. Top Side DecalMultiBin
3. Installation Instructions
3.1. Hose Installation Guide
3.2. Install Beacon Light KitIf Equipped
3.3. Install Inverted V
3.4. Install Second Product BinSpreaders with Belt Over Chain Conveyors
3.5. Install Second Product Bin Hillside Divider
3.6. Install Dual Conveyor Cover
3.7. Install Micronutrient Bin Hillside Divider
3.8. Install Micronutrient Bin Cover
3.9. Install StarFire Receiver Bracket (EU Exports Only)
3.10. Install Speed Limit Decal
3.11. Remove Second Product Bin and Install Endgate
4. Safety Features
4.1. Safety Features
5. Dry Application System Application
5.1. Access Dry Application System
5.2. Dry Application System Main Page
5.3. Edit Rate Presets
5.4. Bin Details
5.5. Bin Counter Reset
5.6. Prime Controls
5.7. Bin Chaining
5.8. Bin Covers
5.9. Bin Purge
5.10. Chain Oiler
5.11. Bin and Product Alarms
5.12. Target Rate Alarm
5.13. Product Density Alarm
5.14. Select Spinner Preset
5.15. Edit Spinner Preset
5.16. Information and Settings Dry Application System
6. Calibrations
6.1. Spinner Calibration
6.2. Spinner Calibration Procedure
6.2.1. Procedure Overview
6.3. Conveyor Feed Rate Calibration
6.3.1. Details Displayed on Page
6.4. Conveyor Feed Rate Calibration Procedure
6.5. Spreader Check
6.6. Spreader Check Procedure
6.6.1. Procedure Requirements
6.7. Icons Displayed during Spreader Check Procedure
6.8. Rate Control Selection
6.8.1. Rate Control Selection
7. PreStarting Checks
7.1. Informational Decals
7.2. Verify Spinner Orientation
7.3. Align Spinner Frame
7.4. Verify Material Divider Position
7.5. Install Material DeflectorOptional
7.6. Verify Spinner Fin Installation
7.7. Verify Spinner Speed Sensor Gap
7.8. Verify Hillside Divider Location
7.9. Verify Correct Chain TensionBelt Over Chain Conveyor Only
7.10. Verify Second Product Bin Hillside Divider Location
7.11. Spinner Initial Adjustment
8. Operate System
8.1. Initial StartUp
8.2. Field Test
8.3. Spreader System Check
8.4. Setup Display
8.5. General Operation Process
9. Size Grading and Hardness Test
9.1. Introduction
9.2. Crush Strength
9.3. Hardness Test
9.4. Size Grade Number
9.5. Size Grade Number Scale
10. Spread Pattern
10.1. Spread Pattern Adjustment
10.2. Spinners
10.3. Pulse Width Modulation (PWM) Valve Location
10.4. Spreader Preparation
10.5. Determine Material Bulk Density
10.6. Determine Material CFR
10.7. Calculate Feedgate Opening
10.8. Spread Pattern Test Procedure
10.9. Troubleshooting
11. Lubrication and Maintenance
11.1. Clean Vehicle of Hazardous Chemicals, Including Pesticides
11.2. Prevent Hydraulic System Contamination
11.3. Dispose of Waste Properly
11.4. Service Intervals
11.5. Conveyor CleanoutAs Required
11.6. Belt Over Chain Conveyor Maintenance and AdjustmentAs Required
11.7. Install Replacement Spreader FinsAs Required
11.8. Clean Bin SensorAs Required
11.9. Remove Meter RollersAs Required
11.10. Inspect TarpBiweekly (If Equipped)
11.11. Inspect Tarp Assembly HardwareBiweekly (If Equipped)
11.12. Check Tarp Assembly Cable TensionBiweekly (If Equipped)
11.13. Lubricate Belt Over Chain ConveyorDaily
11.14. Lubricate Idler Shaft Bearings and Adjustment ScrewsWeekly
11.15. Lubricate Drive Shaft BearingsWeekly
11.16. Lubricate Spinner JackWeekly
11.17. Lubricate Second Product Bin Drive and Idler Shaft BearingsWeekly
11.18. Lubricate Feedgate Jack Tube (If Equipped)Weekly
11.19. Check Gear Case OilMonthly
11.20. Lubricate Meter Roller Drive Chains
11.21. Change Hydraulic OilAnnually
11.22. Change Gear Case OilAnnually
11.23. Lubricate Feedgate Jack Gears (If Equipped)Annually
11.24. Lubricate Second Product Bin Idler Adjustment ScrewsAnnually
12. Lubricant Specifications
12.1. Transmission and Hydraulic Oil
12.2. Gear Case Oil
12.3. Multipurpose Extreme Pressure (EP) Grease
12.4. Chain Oiler Mixture
13. Troubleshooting
13.1. Troubleshooting
13.2. Schematics
14. Storage
14.1. Avoid Exposure To Chemicals
14.2. Clean Vehicle of Hazardous Chemicals, Including Pesticides
14.3. Prepare Machine for Storage
14.4. Remove Machine from Storage
15. Specifications
15.1. Specifications
15.2. Dimensions
15.3. Unified Inch Bolt and Screw Torque Values
15.4. Metric Bolt and Screw Torque Values
15.5. Face Seal Fittings Assembly and InstallationAll Pressure Applications
15.5.1. Face Seal ORing to Stud End Installation
15.5.2. Face Seal Adjustable Stud End ORing Installation
15.5.3. Face Seal Straight Stud End ORing Installation
15.5.4. Fitting Installation
15.5.5. Assembly Torque
15.6. Metric Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
15.7. Metric Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
15.8. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
15.9. SAE Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
15.10. Four Bolt Flange Fittings Assembly and InstallationAll Pressure Applications
15.11. SAE Four Bolt Flange Cap Screw Torque ValuesStandard Pressure Applications
15.12. SAE Four Bolt Flange Cap Screw Torque ValuesHigh Pressure Applications
15.13. External Hexagon Port Plug Torque Chart
15.14. Identification Numbers
15.15. Interpret the Serial Number of Your Machine 17 digits PIN
15.16. Year of Production Table (Digit 5)
15.17. Keep Proof of Ownership
15.18. Keep Machines Secure
16. John Deere Service Literature Available
16.1. Technical Information
17. John Deere Service Keeps You On The Job
17.1. John Deere Parts
17.2. The Right Tools
17.3. WellTrained Technicians
17.4. Prompt Service

John Deere DN495 Dry Spinner Spreader Operator Manual OMKK62968

Description

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