John Deere PowerTech 10.5 12.5L OEM Diesel Engine Operator Manual OMRG29968

Contents:
Record Keeping
PowerTech is a trademark of Deere & Company. Medallion
Record Engine Serial Number
Engine Option Codes
Record Rear Power Take-Off (PTO) Serial Number (If Equipped)
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
Prevent Bypass Starting
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handle Fluids Safely-Avoid Fires
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Work In Ventilated Area
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Service Cooling System Safely
Install Fan Guards
Avoid Hot Parts
Avoid Harmful Asbestos Dust
Prevent Battery Explosions
Handling Batteries Safely
Protect Against High Pressure Spray
Use Proper Lifting Equipment
Use Proper Tools
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Diesel Fuel Additive Products
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Aviation (Jet) Fuels
Burner Fuels
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Tier 2 and Stage II
Diesel Engine Oil and Filter Service Intervals
Mixing of Lubricants
Oilscan and CoolScan
Alternative and Synthetic Lubricants
Lubricant Storage
Multipurpose Extreme Pressure (EP) Grease
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
Supplemental Coolant Additives
Testing Diesel Engine Coolant
Operating in Warm Temperature Climates
Disposing of Coolant
Instrument Panel Identification
Instrument Panels – Identification
Instrument Panel – Earlier Engines
Instrument Panel
Using Diagnostic Gauge to Access Engine Information
Using Touch Switches to Display Information
Changing Units of Measure (English or Metric)
Viewing Engine Configuration Data
Viewing Active Engine Service Codes/Diagnostic Trouble Codes (DTCs)
Viewing Stored Service Codes/Diagnostic Trouble Codes (DTCs) in the Engine ECU
Instrument Panel – Later Engines
Instrument Panels
Using Diagnostic Gauge to Access Engine Information
Main Menu Navigation
Engine Configuration Data
Accessing Stored Trouble Codes
Accessing Active Trouble Codes
Engine Shutdown Codes
Adjusting Backlighting
Adjusting Contrast
Selecting Units Of Measurement
Setup 1-Up Display
Setup 4-Up Display
Engine Operating Guidelines
Break-In Service
Auxiliary Gear Drive Limitations
Generator Set (Standby) Applications
Starting the Engine
Restarting Engine Which Has Run Out Of Fuel
Cold Weather Operation
Warming Engine
Normal Engine Operation
Changing Engine Speed
Avoid Excessive Engine Idling
Stopping the Engine
Using a Booster Battery or Charger
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart-Industrial and Generator (Prime Power)
Lubrication and Maintenance Service Interval Chart-Generator (Standby) Applications
Lubrication and Maintenance/Daily
Daily Prestarting Checks
Lubrication & Maintenance/250 Hour/6 Month
Servicing Fire Extinguisher
Servicing Battery
Changing Engine Oil and Replacing Oil Filter
Visually Inspecting Coolant Pump
Lubrication & Maintenance/500 Hour/12 Month
Replacing Fuel Filter/Cleaning Water Separator
Bleeding Fuel System
Checking and Adjusting Engine Speeds
Checking Engine Mounts
Clean and Inspect Crankcase Ventilation Assembly
Checking Air Intake System
Check Engine Electrical Ground Connection
Checking Belt Tensioner Spring Tension and Belt Wear
Checking Cooling System
Testing Diesel Engine Coolant
Supplemental Coolant Additives
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
Pressure Testing Cooling System
Lubrication & Maintenance/2000 Hr/24 Month
Checking Crankshaft Vibration Damper
Flushing and Refilling Cooling System
Testing Thermostats Opening Temperature
Lubrication & Maintenance/2500 Hour
Checking and Adjusting Engine Valve Clearance and Electronic Unit Injector Preload
Service as Required
Additional Service Information
Adding Coolant
Replacing Air Cleaner Filter Elements
Draining Fuel Filter Water Separator Bowl
Bleeding Fuel System
Replacing Fan/Alternator V-Belts
V-Belt Routing
Checking Fuses
Air Compressors
Rear Power Take-Off (PTO)
Troubleshooting
General Troubleshooting Information
Precautions for Welding on Vehicles Equipped with Electronic Engine Control Unit (ECU)
Precautions for Electrical System When Steam Cleaning Engine
Electrical System Layout (Earlier Engine Shown)
Engine Wiring Diagram (Engines With Earlier Instrument Panel)
Engine Wiring Diagram (Engines With Earlier Instrument Panel) (Continued)
Engine Wiring Diagram (Engines With Later Full-Featured Instrument Panel)
Engine Wiring Diagram (Engines With Later Full-Featured Instrument Panel) (Continued)
Engine Troubleshooting
Engine Troubleshooting (Continued)
Lubrication System Troubleshooting
Cooling System Troubleshooting
Air Intake System Troubleshooting
Low Pressure Fuel System Troubleshooting
Retrieving Diagnostic Trouble Codes
Displaying Of Diagnostic Trouble Codes (DTCs)
Listing of Diagnostic Trouble Codes (DTCs)
Intermittent Fault Diagnostics
Displaying Diagnostic Gauge Software (Later Engines)
Storage
Engine Storage Guidelines
Preparing Engine for Long-Term Storage
Removing Engine from Long Term Storage
Specifications
General OEM Engine Specifications
Power and Speed Specifications-Industrial Applications
Power and Speed Specifications-Generator Set (Standby) Applications
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
250 Hour/6 Month Service
500 Hour/12 Month Service
2000 Hour/24 Month Service
2500 Hours of Operation Service
Service as Required
Emission System Warranty
Emissions Control System Certification Label
U.S. EPA Emissions Control Warranty Statement
John Deere Service Literature Available
Technical Information