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Model List:
- XUV590i Gator Utility Vehicles
- XUV590i S4 Gator Utility Vehicles
- 1. Introduction
- 1.1. Thank You for Purchasing a John Deere Product
- 1.2. Using Your Operators Manual
- 1.3. Machine Use
- 1.4. Special Messages
- 2. Contents
- 3. Product Identification
- 3.1. Record Identification Numbers
- 4. Safety Labels NoText
- 4.1. Safety Label LocationXUV590i (Bucket Seat)
- 4.2. Safety Label LocationXUV590i (Bench Seat)
- 4.3. Safety Label LocationXUV590i S4 (Bucket Seat)
- 4.4. Safety Label LocationXUV590i S4 (Bench Seat)
- 4.5. Understanding the NoText Machine Safety Labels
- 4.6. Help Prevent Injury When Dumping Loads
- 4.7. Avoid Injury from Crushing
- 4.8. Avoid Injury or Death from Rollover or Falling Off
- 4.9. Protective Structure Safety and Certification Label
- 4.10. Avoid Injury from Fire (XUV590i)
- 4.11. Avoid Injury from Fire (XUV590i S4)
- 4.12. Avoid Injury
- 4.13. Avoid Injury or Death from Falling Off
- 4.14. Avoid Injury or Death from Rollover or Falling Off
- 4.15. Prevent Equipment Fires
- 4.16. Avoid Injury or Death from Rollover or Falling Off
- 4.17. Supervisor Safety Responsibilities
- 4.18. Operator Training Required
- 4.19. Operating Safely
- 4.20. Using a Spark Arrestor
- 4.21. Parking Safely
- 4.22. Protect Children/Small Adults and Prevent Accidents
- 4.23. Avoid Excessive Speeds
- 4.24. Avoid Tipping
- 4.25. Use Seat Belts, Nets and Doors Properly
- 4.26. Keep Occupant Protective System (OPS) Installed Properly
- 4.27. Keep Riders Off Vehicle
- 4.28. Before Driving
- 4.29. Transport Loads Safely
- 4.30. Using Front Attachments
- 4.31. Towing Loads Safely With Utility Vehicle
- 4.32. Driving On Rough Terrain
- 4.33. Climbing Or Descending A Hill
- 4.34. Driving Across Slopes
- 4.35. Riding Through Water
- 4.36. Checking Wheel Hardware
- 4.37. Wear Appropriate Clothing
- 4.38. Practice Safe Maintenance
- 4.39. Prevent Fires
- 4.40. Do Not Modify Machine
- 4.41. Tire Safety
- 4.42. Handling Fuel Safely
- 4.43. Handling Waste Product and Chemicals
- 4.44. Use Electronic Display Properly
- 5. Assembly
- 5.1. Parking Safely
- 5.2. Charge and Connect Battery
- 5.3. Testing Start and Brake Safety Systems
- 5.4. Check Tire Pressure
- 5.5. Check Engine Oil Level
- 5.6. Check Transaxle Oil Level
- 5.7. Check All Lights
- 5.8. Check Wheel Bolt Torque
- 5.9. Burnish Brakes
- 6. Machine Cleanout
- 6.1. Cleanout Areas
- 7. Operating Controls
- 7.1. Operator Station Controls
- 8. Operating
- 8.1. Daily Operating Checklist
- 8.2. Avoid Damage to Plastic and Painted Surfaces
- 8.3. Using Nets
- 8.4. Using Hand Holds (Bucket Seat)
- 8.5. Using Hand Holds (Bench Seat)
- 8.6. Adjusting Bucket Seat
- 8.7. Using Bench Seat Fold Down Rack
- 8.8. Using Seat Belt
- 8.9. Testing Safety Systems
- 8.10. Testing the Safety Start System
- 8.11. Using Park Brake
- 8.12. Using Travel Controls
- 8.13. Using Rear Lock
- 8.14. Using Four Wheel Drive
- 8.15. Using Ignition Key Switch
- 8.16. Using Headlights
- 8.17. Using Instrument Display
- 8.18. Using Instrument Display Arrow Keys
- 8.19. Using Accessory Outlet
- 8.20. Using Turn Signal Switch (If Equipped)
- 8.21. Using Hazard Lights (If Equipped)
- 8.22. Using Storage Trays
- 8.23. Starting the Engine
- 8.24. Stopping Engine
- 8.25. Emergency Stopping
- 8.26. Using the Cargo Box
- 8.27. Determining Vehicle Load Capacity
- 8.28. Loading the Cargo Box
- 8.29. Emptying Cargo Box
- 8.30. Towing Loads
- 8.31. Using Correct Tires and Inflation
- 8.32. Tire Chains
- 8.33. Transporting Machine
- 9. Optional Attachments Kits
- 9.1. Attachments and Kits
- 9.2. Using Quick Clamps
- 9.3. Light Kits
- 9.4. Backup Alarm
- 9.5. Canvas Cab
- 9.6. Protective Structure Rear Screen
- 9.7. Front Receiver Hitch
- 9.8. Tire Rack
- 10. Replacement Parts
- 10.1. Service Literature
- 11. Service Intervals
- 11.1. Servicing Your Machine
- 11.2. Break In
- 11.3. Every 50 Hours or Annually
- 11.4. Every 100 Hours or Annually (whichever comes first)
- 11.5. Every 200 Hours or Annually (whichever comes first)
- 11.6. Every 400 Hours or 24 Months (whichever comes first)
- 11.7. Every 800 Hours or 24 Months (whichever comes first)
- 11.8. Every 1000 Hours or 24 Months (whichever comes first)
- 12. Service Lubrication
- 12.1. Lubricating Drive Line
- 12.2. Lubricating Suspension
- 13. Service Engine
- 13.1. Avoid Fumes
- 13.2. Engine Oil
- 13.3. Checking Engine Oil Level
- 13.4. Changing Engine Oil and Filter
- 13.5. Servicing Air Intake
- 13.6. Checking Spark Plug
- 13.7. Replacing Fuel Filter
- 13.8. Cleaning Engine Compartment
- 13.9. Cleaning Radiator Cooling Fins
- 13.10. Checking Coolant Level
- 13.11. Service Cooling System Safely
- 13.12. Servicing Cooling System
- 13.13. Recommended Engine Coolant
- 13.14. Checking Radiator Hoses and Clamps
- 13.15. Inspecting Timing Belt
- 13.16. Inspecting Alternator Belt
- 13.17. Checking Spark Arrestor
- 14. Service Transmission
- 14.1. Transaxle Oil
- 14.2. D Front Differential Oil
- 14.3. Checking 4WD Front Differential Oil Level
- 14.4. Changing 4WD Front Differential Oil
- 14.5. Checking Transaxle Oil Level
- 14.6. Changing Transaxle Oil
- 14.7. Inspecting Axle Shaft CV Boots
- 14.8. Inspecting Steering Tie Rod Boots
- 14.9. Servicing Clutches and Drive Belt
- 14.10. Replacing Drive Belt
- 14.11. Checking 4WD and 4WDDifferential Lock Engagement
- 15. Service Steering Brakes
- 15.1. Brake Fluid
- 15.2. Checking Brake Fluid Level
- 15.3. Checking Brake Pads
- 15.4. Adjusting Park Brake
- 16. Service Electrical
- 16.1. Service the Battery Safely
- 16.2. Checking the Battery (Sealed Batteries)
- 16.3. Removing and Installing Battery
- 16.4. Cleaning Battery and Terminals
- 16.5. Using Booster Battery
- 16.6. Replacing Headlight Bulb
- 16.7. Checking and Replacing Fuses
- 17. Service Miscellaneous
- 17.1. Using Proper Fuel and Stabilizer
- 17.2. Filling Fuel Tank
- 17.3. Removing and Installing Wheel Assembly
- 17.4. Removing and Installing Seats
- 17.5. Removing and Installing Side Panels
- 17.6. Removing and Installing Seat Closeout Panel
- 17.7. Opening and Closing Hood
- 17.8. Inspecting Seat Belt
- 17.9. Inspecting Nets or Doors
- 17.10. Servicing Nets (XUV590i S4)
- 17.11. Cleaning and Repairing Cargo Box
- 17.12. Removing and Installing Cargo Box
- 17.13. Adjusting Cargo Box Latch Brackets
- 17.14. Checking and Adjusting ToeIn
- 17.15. Adjusting Suspension (Standard Shocks)
- 17.16. Cleaning Vehicle Surfaces
- 17.17. Cleaning and Repairing Metal Surfaces
- 17.18. Cleaning Plastic Hood and Body Panel Surfaces
- 17.19. Windshield Maintenance
- 18. Troubleshooting
- 18.1. Using Troubleshooting Chart
- 18.2. Electrical
- 18.3. Cargo Box
- 19. Storage
- 19.1. Storing Safety
- 19.2. Preparing Machine for Storage
- 19.3. Preparing Fuel and Engine For Storage
- 19.4. Removing Machine From Storage
- 20. Specifications
- 20.1. Drivetrain and Travel Speeds
- 20.2. Electrical System
- 20.3. Fuel System
- 20.4. Steering and Brakes
- 20.5. Capacities
- 20.6. Dimensions (XUV590i)
- 20.7. Dimensions (XUV590i S4)
- 20.8. Weights (XUV590i)
- 20.9. Weights (XUV590i S4)
- 20.10. Recommended Lubricants
- 20.11. Fast Idle Engine Speed
- 20.12. Sound Measurements
- 20.13. Vibration Measurements
- 21. Declaration of Conformity
- 21.1. EC Declaration of Conformity
- 22. John Deere Quality Statement
- 22.1. John Deere Quality
- 23. Service Record
- 23.1. Record Service Dates






