Manitou ATJ 60 RC T4 S1 Repair Manual 647778EN

Manitou ATJ 60 RC T4 S1 Repair Manual 647778EN - Image 2

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Manitou ATJ 60 RC T4 S1 Repair Manual 647778EN

Type Of Manual: Repair Manual
Manual ID: 647778EN
Format: PDF
Size: 35.1MB
Number of Pages: 272

Category: Manitou Repair Manual PDF

Description

Model List:
- ATJ 60 RC T4 S1

1. Page de garde 647778201905
2. SOMMAIRY
3. _GENERAL CHARACTERISTICS AND SAFETY
3.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
3.1.1. FOREWORD
3.1.2. SERVICING POSITION
3.1.3. SERVICING RULES
3.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
3.2.1. CHARACTERISTICS AND FLUIDS
3.2.2. DIMENSIONS
3.3. GENERAL LOCATION
3.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
3.4. GENERAL CONTROLS AND ADJUSTMENTS
3.4.1. STANDARD TIGHTENING TORQUES
3.4.2. METRIC IMPERIAL UNIT CONVERSION
4. _ENGINE SPECIFICATION
4.1. ENGINE REMOVAL
4.1.1. ENGINE REMOVAL
4.1.1.1. A Remove the covers
4.1.1.2. B Remove the air filter
4.1.1.3. C Remove the harnesses
4.1.1.4. D Drain the cooling system
4.1.1.5. D Drain the oil circuit
4.1.1.6. E Disconnect the diesel circuit hoses
4.1.1.7. F Remove the hoses from the hydrostatic and auxiliary pumps
4.1.1.8. F Take out the engine
4.1.2. REFIT
5. _TRANSMISSION
5.1. TRANSMISSION CONTROLS AND ADJUSTMENTS
5.1.1. DESCRIPTION OF HYDROSTATIC PUMP (REXROTH)
5.1.1.1. Pressure test ports
5.1.1.2. Adjustment points
5.1.2. HYDROSTATIC PRESSURE ADJUSTMENT (REXROTH)
5.1.2.1. Engine speed unladen
5.1.2.2. Calibrate LP booster valve
5.1.2.3. Adjust the neutral point Servocontrol piston
5.1.2.3.1. A Without manometer
5.1.2.3.2. B With manometer
5.1.2.4. Calibrate HP Valves
5.1.2.5. Calibrate Zero flow valve DR
5.2. TRANSMISSION REMOVAL
5.2.1. HYDROSTATIC PUMP REMOVAL
5.2.1.1. REFIT
5.2.2. HYDROSTATIC MOTOR REMOVAL
5.2.2.1. REFIT
6. _AXLE
6.1. AXLE CONTROL AND ADJUSTMENT
6.1.1. FREEWHEEL CONFIGURATION FORWINCHING
6.1.1.1. RELEASE THE BRAKES AND WINCH THE MACHINE
6.1.1.2. RESTORING BRAKE FUNCTION
6.2. AXLE REMOVAL
6.2.1. FRONT AXLE REMOVAL
6.2.1.1. FRONT AXLE REFIT
6.2.2. REAR AXLE REMOVAL
6.2.2.1. REAR AXLE REFIT
7. _ARM BASKET
7.1. ARM BASKET REMOVAL
7.1.1. REMOVE THE TELESCOPIC BOOM CYLINDER PADS
7.1.1.1. REFIT
7.1.2. REMOVE THE ARM 3 PADS
7.1.2.1. REFIT
7.1.3. REMOVE THE PADS FROM THE MOVING TUBE
7.1.3.1. REFIT
8. _HYDRAULICS
8.1. HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
8.1.1. PVG32 4T PROPORTIONAL DISTRIBUTOR
8.1.2. DISTRIBUTOR BLOCK MA250CDC 016
8.1.3. BRAKE AND STEERING DISTRIBUTOR
8.1.4. VARIABLE DISPLACEMENT PUMP A10 VG
8.1.5. STEERING ROTATION BLOCK
8.1.6. GENERATOR UNIT
8.2. HYDRAULIC SCHEMATIC DIAGRAMS
8.2.1. HYDRAULIC COMPONENTS DIAGRAM KEY
8.2.2. SETTINGS
8.2.3. HYDRAULIC SCHEMATIC DIAGRAM
8.2.4. ELECTROVALVE ACTIVATION TABLE
8.3. HYDRAULIC LOCATIONS
8.3.1. HYDRAULIC COMPONENTS IN THE FRAME
8.3.2. HYDRAULIC COMPONENTS IN THE TURRET
8.3.3. HYDRAULIC COMPONENTS IN THE ARMS
8.4. HYDRAULIC CONTROLS AND ADJUSTMENTS
8.4.1. A PROPORTIONAL DISTRIBUTOR CALIBRATION
8.4.1.1. Inlet plate relief valve
8.4.1.2. arm lifting cylinder block valves
8.4.1.3. Telescopic boom cylinder block valves
8.4.1.4. arm lifting cylinder block valves
8.4.2. B DISTRIBUTOR BLOCK CALIBRATION
8.4.2.1. Jib supply circuit valves
8.4.2.2. Compensating/tilting supply circuit valves
8.4.2.3. Tilting cylinder extension valve adjustment
8.4.2.4. Tilting cylinder extension valve adjustment
8.4.3. C COMPENSATING/TILTING CIRCUIT
8.4.3.1. Resolving problems
8.4.3.2. Analysis of results
8.5. HYDRAULIC COMPONENT REMOVAL
8.5.1. REMOVAL OF PROPORTIONAL DISTRIBUTOR ELEMENTS
8.5.1.1. REFIT
8.5.2. DISTRIBUTOR BLOCK REMOVAL
8.5.2.1. REFIT
8.5.3. REMOVING A DISTRIBUTOR BLOCK VALVE
8.5.3.1. REFITTING A DISTRIBUTOR BLOCK VALVE
8.5.4. CYLINDER REMOVAL
8.5.4.1. PREPARING THE PLATFORM
8.5.4.2. DECOMPRESSION OF HOSES
8.5.4.3. CYLINDER REMOVAL
8.5.4.4. CYLINDER REFIT
8.5.4.5. REMOVAL OF VALVE BLOCKS AND VALVES
8.6. SPECIFIC HYDRAULIC TOOLING
8.6.1. BASIC MANOMETER BOX
8.6.2. DIGITAL MANOMETER BOX
8.6.3. LOOSENING AND POSITIONING TOOLS
9. _ELECTRICITY
9.1. ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS
9.1.1. FUSE AND RELAY BOXES
9.1.1.1. Power fuse box (BFP)
9.1.1.2. Fuse and relay box (BF)
9.1.1.3. Base ECU fuses UC234
9.1.2. TECHNICAL SHEETS FOR ELECTRICAL COMPONENTS
9.1.2.1. HORN
9.1.2.2. ROTATING BEACON LIGHT
9.1.2.3. FUEL GAUGE
9.1.2.4. SA1 SA2 JOYSTICK
9.1.2.5. SA3 JOYSTICK
9.1.2.6. S2 IGNITION KEY
9.1.2.7. S4 S11 EMERGENCY STOP BUTTON
9.1.2.8. S9 S14 OVERLOAD SENSOR
9.1.2.9. AXLE DETECTOR
9.1.2.10. ARM DOWN SENSOR
9.1.2.11. BOOM RETRACTED SENSOR
9.1.2.12. EV1 HYDRAULIC SAFETY ELECTROVALVE
9.1.2.13. EV2 EV3 OSCILLATION ELECTROVALVE
9.1.2.14. EV4 EV17 BRAKE UNIT ELECTROVALVE
9.1.2.15. EV5 EV6 STEERING MODE ELECTROVALVE
9.1.2.16. EV7 EV8 STEERING ELECTROVALVE
9.1.2.17. EV9 EV10 TURRET ROTATION ELECTROVALVE
9.1.2.18. EV11 à EV14 BASKET ROTATION/INCLINATION ELECTROVALVE
9.1.2.19. EV15 EV16 JIB LIFTING ELECTROVALVE
9.1.2.20. EW1 EW2 PUMP ELECTROVALVE
9.1.2.21. EW4 GENERATOR ELECTROVALVE
9.1.2.22. EW5 to EW8 PROPORTIONAL ELECTROVALVE CONTROL
9.2. ELECTRICAL SCHEMATIC DIAGRAMS
9.2.1. ELECTRICAL COMPONENTS LOCATION
9.2.2. ELECTRICAL DIAGRAMS BY FUNCTION
9.2.2.1. DIAGRAM 1 POWER SUPPLIES EMERGENCY STOP BACKUP PUMP ENGINE FUNCTIONS
9.2.2.2. DIAGRAM 2 ENGINE POWER SUPPLIES VERSION WITHOUT BATTERY CUTOFF
9.2.2.3. DIAGRAM 3 ENGINE FUNCTIONS POWER SUPPLIES VERSION WITH BATTERY CUTOFF
9.2.2.4. DIAGRAM 4 CAN BUS NETWORK
9.2.2.5. DIAGRAM 5 SIGNALS GENERATOR EASY MANAGER
9.2.2.6. DIAGRAM 6 SENSOR INPUTS
9.2.2.7. DIAGRAM 7 TRAVEL
9.2.2.8. DIAGRAM 8 PROPORTIONAL MOVEMENTS
9.2.2.9. DIAGRAM 9 AUXILIARY PROPORTIONAL MOVEMENT
9.2.2.10. DIAGRAM 10 OVERLOAD HYDRAULIC SAFETY
9.3. ELECTRICAL LOCATIONS
9.3.1. ELECTRICAL CONTROL COMPONENTS
9.3.2. ELECTRICAL POWER COMPONENTS
9.3.3. OPTIONAL ELECTRICAL COMPONENTS
9.3.4. GENERAL SYNOPSIS OF ELECTRICAL CONNECTIONS
9.3.5. CHASSIS harness ITEM 1
9.3.6. Intermediate inductive sensors harness ITEM 2
9.3.7. BASKET harness ITEM 3
9.3.8. AMP1 harness ITEM 4
9.3.9. AMP2 harness ITEM 5
9.3.10. AMP3 harness ITEM 6
9.3.11. ENGINE harness ITEM 7
9.3.12. BASKET harness ITEM 7
9.3.13. BASE AND BASKET CONTROL PANELS
9.3.13.1. Control panel parts list
9.4. ELECTRICITY CONTROLS AND ADJUSTMENTS
9.4.1. ELECTRICAL CONTROL AND ADJUSTMENT
9.4.1.1. CONTROLS USED ON THE BASE CONTROL PANEL
9.4.1.1.1. LEVELLING CALIBRATION
9.4.1.1.2. OVERLOAD SENSOR ADJUSTMENT
9.4.1.1.3. ARM DOWN SENSOR ADJUSTMENT
9.4.1.1.4. TELESCOPE RETRACTED SENSOR ADJUSTMENT
9.4.1.2. PROGRAMME OPERATION
9.4.1.2.1. Screen Menu
9.4.1.2.2. Codification menu
9.4.1.2.3. Diagnostics menu
9.4.1.2.4. Secret Code Menu
9.4.1.2.5. Parameters Menu
9.4.1.2.6. Maintenance Menu
9.4.1.2.7. Engine Menu
9.4.1.2.8. Calibration Menu
9.4.2. JOYSTICK TESTING
9.4.2.1. TESTING FROM THE BASE CONTROL PANEL
9.4.2.2. TEST WITH A VOLTMETER
9.4.2.3. JOYSTICK CALIBRATION
9.4.3. Card removal refit
9.4.3.1. Removal of base control panel card UD22
9.4.3.2. Removal of base control panel ECU card UC 234
9.5. ELECTRICAL TROUBLESHOOTING
9.5.1. FAULT CODIFICATION
9.5.1.1. BASIC PRINCIPLE
9.5.1.2. CREATION OF A COMPONENT TYPE CODE
9.5.1.3. COMPONENT IDENTIFICATION
9.5.1.4. CREATION OF A FAULT TYPE CODE
9.5.1.5. SYSTEM FAULTS
9.5.1.6. MAINTENANCE INFORMATION
9.5.1.7. INPUT/OUTPUT CONTROL DISPLAY CODIFICATION
9.5.2. WARNING AND FAULT CODE LIST
10. _OPTIONS ATTACHMENTS
10.1. OPTIONS ATTACHMENTS LOCATIONS
10.1.1. SMS (Safe Man System) Electrical Components
10.1.1.1. Extension harness

Manitou ATJ 60 RC T4 S1 Repair Manual 647778EN

Description

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