Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA - Image 2

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA - Image 3

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA - Image 4

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA - Image 5

manitou rt135 rt165 1350rt 1650rt service manual 50950470 reva 2

manitou rt135 rt165 1350rt 1650rt service manual 50950470 reva 3

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA

Type Of Manual: Service Manual
Manual ID: 50950470 RevA
Format: PDF
Size: 118.7MB
Number of Pages: 278

Category: Manitou Service Manual PDF

Description

Model List:
- RT135
- RT165
- 1350RT
- 1650RT

1. INTRODUCTION
1.1. This Page Intentionally Left Blank
2. TABLE OF CONTENTS
2.1. SPECIFICATIONS
3. SAFETY
3.1. General Information
3.2. Signal Words
3.3. Additional Safety Reminders
3.4. Mandatory Safety Shutdown Procedure
3.5. Lift Arm Support Device
3.6. Lift Arm Support Device Engagement
3.7. Lift Arm Support Device Disengagement
3.8. ROPS/FOPS Raising
3.9. ROPS/FOPS Lowering
3.10. Relieving Hydraulic Pressure TBar Controls Lift/Tilt/Auxiliary (RT165/1650RT Only)
3.11. Relieving Hydraulic Pressure Dual Joystick, Dual Hand and Hand/Foot Controls Lift/Tilt/Auxiliary
3.12. Loader Raising Procedure
3.13. Loader Lowering Procedure
4. CHAPTER NOTES
4.1. LUBRICATION
4.2. Hydraulic Oil Reservoir
4.3. Crankcase Oil
4.4. Grease Fitting Locations
4.5. Cooling System Drain Procedure
5. CHAPTER NOTES
6. CHASSIS
6.1. Engine Access Cover Removal and Installation
6.2. ROPS/FOPS Removal and Installation
6.3. Seat Removal and Installation
6.4. Seat Slide Replacement
6.5. Side Console Removal and Installation
6.6. Air Duct Louver Replacement
6.7. ROPS/FOPS Rear Window Removal and Installation
6.8. Restraint Bar Removal and Installation
6.9. AllTach and PowerATach Hitch Removal and Installation
6.10. Lift Arm Removal and Installation
6.11. Lift Arm Bushing Replacement
6.12. Lift Arm Stop Installation and Adjustment
6.13. Control Console Removal and Installation
6.14. CleanOut Cover, Floor Plate and Kickplate Cover Removal and Installation
6.15. Crossmember Removal and Installation
6.16. Fuel Sensor Removal and Installation
6.17. Rear Grille Removal and Installation
6.18. Rear Grille Latch Removal and Installation
7. TRACK DRIVE
7.1. Rubber Track Removal and Installation
7.2. Pontoon Assembly Removal and Installation RT165/1650RT Only
7.3. Travel Motor and Bogie Wheels Removal and Installation
7.4. Track Tensioner Adjustment Procedure
7.5. Dual Joystick RT165 shown, RT135 similar
7.6. Hand/Foot Controls
7.7. Control Handle Assembly (Both Control Handles) Removal and Installation
7.8. Control Handle Removal and Installation Electrical Auxiliary Grip Dual Joystick Controls
7.9. Control Handle Removal and Installation Hand/Foot Controls
7.10. Control Handle Removal and Installation TBar Controls
7.11. TBar Control Handle Assembly
7.12. Dual Joystick Control Handle Assembly
7.13. Hand/Foot Control Handle Assembly
7.14. Pivot Tube Removal and Installation, Disassembly and Assembly TBar and Hand/ Foot Controls
7.15. Control Handle Position Adjustment T Bar and Hand/Foot Controls
7.16. Control Handle Tracking Adjustment
7.17. Neutral Centering Test and Adjustment
7.18. Lift/Tilt Control Removal and Installation
7.19. Lift/Tilt Control Adjustment TBar and Hand/Foot Controls
7.20. Electrical Foot Throttle Removal and Installation (Option)
8. HYDROSTATIC SYSTEM
8.1. WARNING
8.2. WARNING
8.3. Charge Pressure Test and Adjustment
8.4. Hydrostatic Pump Relief Valves
8.5. Hydrostatic Pump Removal and Installation
8.6. Hydrostatic Pump Drive Coupling Removal and Installation
9. Troubleshooting Guide
9.1. Pressure Check, Test and Adjustment
9.2. Tilt Cylinder Test
9.3. Tilt Circuit Spool Leakage Test
9.4. SelfLeveling Valve Test
9.5. Lift Cylinder Test
9.6. Lift Circuit Spool Leakage Test
9.7. Solenoid Valve Test Lift Arm Pilot Supply, Joystick Drive Supply, PowerATach, Brake/TwoSpeed, Safety Locks and Ride Control
9.8. Hydraulic Oil Filter Element Replacement
9.9. Tilt Cylinder Removal and Installation
9.10. Lift Cylinder Removal and Installation
9.11. Auxiliary Pump Removal and Installation
9.12. SelfLeveling Valve (Optional) Removal and Installation
9.13. SelfLeveling Valve Adjustment
9.14. Brake/TwoSpeed, Lift Arm Pilot Supply and Safety Lock Solenoid Valves Removal and Installation
9.15. Joystick Drive Supply, PowerATach and Hydraglide Ride Control Solenoid Valves Removal and Installation
9.16. Lift/Tilt, Joystick Drive Supply, Brake/Two Speed, AllTach/Fan and Hydraglide Ride Control Solenoid Valves Disassembly and Assembly
9.17. Control Valve Removal and Installation
9.18. Control Valve Disassembly and Assembly
9.19. Control Valve Solenoid Removal and Installation
9.20. Inlet Relief Valve, Port Relief Valve and HighFlow Relief Valve Removal and Installation
9.21. Hydraglide Ride Control Accumulator Removal and Installation
10. HYDRAULIC SYSTEM
10.1. IMPORTANT
10.2. CHAPTER NOTES
11. ELECTRICAL SYSTEM
11.1. Description of Operation Operator Safety Interlock
11.2. Right Instrument Panel Control Keypad Indicators
11.3. Right Instrument Panel Control Keypad Buttons
11.4. Right Instrument Panel Information Center Electronic Display
11.5. Information Center Electronic Display Symbols
11.6. Information Center Electronic Display Screens
11.7. Left Instrument Panel Accessory Keypad Indicators/Buttons
11.8. Left Instrument Panel Optional Lights/ Lockout Keypad Indicators/Buttons
11.9. Troubleshooting Guide Electrical System
11.10. DPF (Diesel Particulate Filter) Regeneration
11.11. Power Distribution Module Test and Operation
11.12. ElectricallyControlled Standard Auxiliary Hydraulic Flow System Test and Operation
11.13. Engine Throttle Test and Operation
11.14. Seat Switch Removal and Installation
11.15. Restraint Bar Switch Removal and Installation
11.16. Master Disconnect Switch Remote Battery Terminal Removal and Installation (Models RT165/1650RT Shown Others Similar)
11.17. Front and Rear Work Light Bulb Replacement
11.18. Dome Light Bulb Replacement
11.19. Electrical Chassis Schematic, Page 1 of 2
11.20. Electrical Chassis Schematic, Page 2 of 2
11.21. Electrical ROPS/FOPS Schematic, Page 1 of 3
11.22. Electrical ROPS/FOPS Schematic, Page 2 of 3
11.23. Electrical ROPS/FOPS Schematic, Page 3 of 3
11.24. Electrical Engine Schematic, DPF Engine
11.25. Electrical Engine Schematic, NonDPF Engine Models RT165/1650RT
11.26. Electrical Engine Schematic, NonDPF Engine Models RT135/1350RT
11.27. Electrical Road Lights Schematic
11.28. Electrical HVAC Schematic
11.29. Electrical Track Tension Schematic
12. CHAPTER NOTES
13. ENGINE
13.1. Troubleshooting Guide
13.2. Oil Filter Element Removal and Installation
13.3. Air Cleaner Assembly Removal and Installation (RT165/1650RT shown others similar)
13.4. Air Filter Element Removal and Installation
13.5. Battery Removal and Installation
13.6. Starter Removal and Installation (RT165/ 1650RT shown others similar)
13.7. Exhaust Pipe Removal and Installation
13.8. Alternator Belt Adjustment
13.9. Radiator/Cooler Removal and Installation
13.10. Fan Shroud and Mounting Plates Removal and Installation
13.11. Fan Adjustment (RT165/1650RT shown others similar)
13.12. Fan Removal and Installation
13.13. Engine Removal and Installation
13.14. Engine Diagnostic Data Port
13.15. Yanmar Engine Diagnostic Fault Codes
14. Parts Listing for DPF Engine Illustration On Previous Page
15. Parts Listing for DPF Engine Illustration On Previous Page
16. Parts Listing for NonDPF Engine Illustration On Previous Page
17. Parts Listing for DPF Engine Illustration On Previous Page
18. Parts Listing for Non DPF Engine Illustration On Previous Page
19. Parts Listing for DPF Engine Illustration On Previous Page
20. Parts Listing for DPF Engine Illustration On Previous Page
21. Parts Listing for DPF Engine Illustration On Previous Page
22. Parts Listing for DPF Engine Illustration On Previous Page
23. Parts Listing for DPF Engine Illustration On Previous Page
24. Parts Listing for Non DPF Engine Illustration On Previous Page
25. Parts Listing for DPF Engine Illustration On Previous Page
26. Parts Listing for Non DPF Engine Illustration On Previous Page
27. Parts Listing for DPF Engine Illustration On Previous Page
28. Parts Listing for Non DPF Engine Illustration On Previous Page
29. Parts Listing for DPF Engine Illustration On Previous Page
30. Parts Listing for Non DPF Engine Illustration On Previous Page
31. Parts Listing for DPF Engine Illustration On Previous Page
31.1. This Page Intentionally Left Blank

Manitou RT135, RT165, 1350RT, 1650RT Service Manual 50950470 RevA

Description

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