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Model List:
- PowerTech 13.5 L Marine Diesel Engines
- 1. Contents
- 1.1. Record Keeping
- 1.1.1. Record Engine Serial Number
- 1.1.2. Engine Option Codes
- 1.1.3. Record Engine Control Unit (ECU) Serial Number
- 1.1.4. Recognize Safety Information
- 1.1.5. Understand Signal Words
- 1.1.6. Follow Safety Instructions
- 1.1.7. Replace Safety Signs
- 1.1.8. Illuminate Work Area Safely
- 1.1.9. Work in Clean Area
- 1.1.10. Use Proper Tools
- 1.1.11. Live With Safety
- 1.1.12. Prevent Machine Runaway
- 1.1.13. Handle Fuel SafelyAvoid Fires
- 1.1.14. Prepare for Emergencies
- 1.1.15. Handle Starting Fluid Safely
- 1.1.16. In Case of Fire
- 1.1.17. Handle Fluids SafelyAvoid Fires
- 1.1.18. Avoid Static Electricity Risk When Refueling
- 1.1.19. Service Machines Safely
- 1.1.20. Wear Protective Clothing
- 1.1.21. Protect Against Noise
- 1.1.22. Handling Batteries Safely
- 1.1.23. Prevent Acid Burns
- 1.1.24. Stay Clear of Rotating Drivelines
- 1.1.25. Install All Guards
- 1.1.26. Practice Safe Maintenance
- 1.1.27. Remove Paint Before Welding or Heating
- 1.1.28. Avoid Heating Near Pressurized Fluid Lines
- 1.1.29. Avoid HighPressure Fluids
- 1.1.30. Do Not Open HighPressure Fuel System
- 1.1.31. Protect Against High Pressure Spray
- 1.1.32. Prevent Battery Explosions
- 1.1.33. Avoid Hot Exhaust
- 1.1.34. Work In Ventilated Area
- 1.1.35. Service Cooling System Safely
- 1.1.36. Decommissioning Proper Recycling and Disposal of Fluids and Components
- 1.2. Fuels, Lubricants, and Coolant
- 1.2.1. Diesel Fuel
- 1.2.2. Supplemental Diesel Fuel Additives
- 1.2.3. Lubricity of Diesel Fuel
- 1.2.4. Handling and Storing Diesel Fuel
- 1.2.5. Biodiesel Fuel
- 1.2.6. Testing Diesel Fuel
- 1.2.7. Fuel Filters
- 1.2.8. Minimizing the Effect of Cold Weather on Diesel Engines
- 1.2.9. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
- 1.2.10. Diesel Engine Oil Marine Engines
- 1.2.11. Engine Oil and Filter Service Intervals Tier 3 and Stage IIIA Marine Engines
- 1.2.12. Mixing of Lubricants
- 1.2.13. Alternative and Synthetic Lubricants
- 1.2.14. Lubricant Storage
- 1.2.15. Oil Filters
- 1.2.16. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
- 1.2.17. Water Quality for Mixing with Coolant Concentrate
- 1.2.18. Operating in Warm Temperature Climates
- 1.2.19. Testing Coolant Freeze Point
- 1.2.20. Disposing of Coolant
- 1.3. Instrument Panels
- 1.3.1. Sea Trials for Performance and Warranty
- 1.3.2. John Deere Instrument (Gauge) Panel (Electronically Controlled Engines)
- 1.3.3. John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) (Continued)
- 1.3.4. PV101 Instrument Panels
- 1.3.5. PV101 Diagnostic Gauge Using
- 1.3.6. PV101 Diagnostic Gauge Main Menu
- 1.3.7. PV101 Diagnostic Gauge Essential Menus
- 1.3.8. DG14 Diagnostic Gauge Using
- 1.3.9. DG14 Diagnostic Gauge Main Menu
- 1.3.10. DG14 Diagnostic Gauge Essential Menus
- 1.3.11. PV480 Instrument Panel
- 1.3.12. PV480 Diagnostic Gauge Using
- 1.3.13. PV480 Diagnostic Gauge Main Menu
- 1.3.14. PV480 Diagnostic Gauge Essential Menus
- 1.3.15. Main Menu Navigation
- 1.3.16. Engine Configuration Data
- 1.3.17. Accessing Stored Diagnostic Trouble Codes
- 1.3.18. Accessing Active Diagnostic Trouble Codes
- 1.3.19. Engine Shutdown Diagnostic Trouble Codes
- 1.3.20. Adjusting Backlighting
- 1.3.21. Adjusting Contrast
- 1.3.22. Selecting Units Of Measurement
- 1.3.23. Setup 1Up Display
- 1.3.24. Setup 4Up Display
- 1.3.25. John Deere PowerSight
- 1.4. Engine Operation
- 1.4.1. Normal Engine Operation
- 1.4.2. Marine BreakIn Service (6135AFM85 / 6135SFM85)
- 1.4.3. Marine BreakIn Service (6135HFM85)
- 1.4.4. Auxiliary Gear Drive Limitations
- 1.4.5. Generator Set Power Units
- 1.4.6. Starting the Engine
- 1.4.7. Warming Engine
- 1.4.8. Idling Engine
- 1.4.9. Cold Weather Operation
- 1.4.10. Stopping the Engine
- 1.4.11. Using a Booster Battery or Charger
- 1.5. Lubrication and Maintenance
- 1.5.1. Required EmissionRelated Information
- 1.5.2. Observe Service Intervals
- 1.5.3. Use Correct Fuels, Lubricants, and Coolant
- 1.5.4. Lubrication and Maintenance Service Interval Chart
- 1.6. Lubrication Maintenance Daily
- 1.6.1. Daily Prestarting Checks
- 1.7. Lubrication Maintenance 250 Hours/6 Months
- 1.7.1. Changing Engine Oil and Replacing Oil Filter
- 1.7.2. Servicing Fire Extinguisher
- 1.7.3. Servicing Battery
- 1.7.4. Visually Inspecting Coolant Pump
- 1.7.5. Checking Engine Mounts
- 1.7.6. Inspecting and Replacing Zinc Plugs (If Equipped)
- 1.8. Lubrication Maintenance 500 Hours/12 Months
- 1.8.1. Replacing Crankcase Ventilation Filter
- 1.8.2. Checking Air Intake System
- 1.8.3. Replacing Fuel Filters/Cleaning Water Separator
- 1.8.4. Checking Belt Wear (6135AFM85 / 6135SFM85)
- 1.8.5. Checking Belt Tensioner Spring Tension and Belt Wear (6135HFM85)
- 1.8.6. Checking Cooling System
- 1.8.7. Pressure Testing Cooling System
- 1.8.8. Inspecting, and Cleaning Engine Heat Exchanger Core (If Equipped)
- 1.8.9. Removing, Inspecting, and Cleaning Engine Aftercooler Core
- 1.8.10. Installing Aftercooler Core
- 1.8.11. Checking and Adjusting Engine Speeds
- 1.8.12. Checking Engine Electrical Ground Connections
- 1.8.13. Replacing Sea Water Pump Impeller (If Equipped)
- 1.9. Lubrication Maintenance 2000 Hours/24 Months
- 1.9.1. Checking and Adjusting Engine Valve Clearance and EUI Preload
- 1.9.2. Overhauling Sea Water Pump (If Equipped)
- 1.9.3. Checking Crankshaft Vibration Damper
- 1.10. Lubrication Maintenance 6000 Hours/72 Months
- 1.10.1. Flushing and Refilling Cooling System
- 1.10.2. Removing and Installing Thermostats
- 1.10.3. Testing Thermostats
- 1.11. Service As Required
- 1.11.1. Do Not Modify Fuel System
- 1.11.2. Draining Water From Fuel Filter
- 1.11.3. Adding Coolant
- 1.11.4. PreStart Cleaning Guide
- 1.11.5. Replacing Air Cleaner Filter Element
- 1.11.6. Replacing Alternator Belt (6135AFM85 / 6135SFM85)
- 1.11.7. Replacing Alternator/Fan Belt (6135HFM85)
- 1.11.8. Bleeding Fuel System
- 1.11.9. Checking Front Power TakeOff (PTO)
- 1.11.10. Checking Air Compressor (If Equipped)
- 1.12. Troubleshooting
- 1.12.1. General Troubleshooting Information
- 1.12.2. Precautions for Welding
- 1.12.3. Engine Troubleshooting
- 1.12.4. Instrument Panel Method for Retrieving Diagnostic Trouble Codes
- 1.12.5. Checking Fuses
- 1.12.6. Diagnostic Trouble Codes (DTCs) Operation
- 1.12.7. Diagnostic Trouble Codes (DTCs) Listing
- 1.12.8. Intermittent DTC Diagnostics
- 1.13. Storage
- 1.13.1. Engine Storage Guidelines
- 1.13.2. Preparing Engine for LongTerm Storage
- 1.13.3. Removing Engine from LongTerm Storage
- 1.14. Specifications
- 1.14.1. General Marine Engine Specifications
- 1.14.2. Engine Power And Speed Specifications
- 1.14.3. Engine Crankcase Oil Fill Quantities
- 1.14.4. Unified Inch Bolt and Screw Torque Values
- 1.14.5. Metric Bolt and Screw Torque Values
- 1.15. Lubrication and Maintenance Records
- 1.15.1. Using Lubrication and Maintenance Records
- 1.15.2. Daily (Prestarting) Service
- 1.15.3. Hours/6 Months Service
- 1.15.4. Hours/12 Months Service
- 1.15.5. Hours/24 Months Service
- 1.15.6. Hours or 72 Months Service
- 1.15.7. Service As Required
- 1.16. Warranty
- 1.16.1. John Deere Warranty in OEM Applications
- 1.16.2. Emissions Control System Certification Label
- 1.16.3. European Union (EU) Declaration of Emissions Conformity
- 1.16.4. Marine CompressionIgnition Engine Emission Control Warranty Statement
- 2. Page Number
- 2.1. Section 01
- 2.2. Section 05
- 2.3. Section 10
- 2.4. Section 15
- 2.5. Section 20
- 2.6. Section 25
- 2.7. Section 30
- 2.8. Section 35
- 2.9. Section 40
- 2.10. Section 45
- 2.11. Section 50
- 2.12. Section 55
- 2.13. Section 60
- 2.14. Section 65
- 2.15. Section 70
- 2.16. Section 75
- 2.17. Section 80






