Hitachi Zaxis ZX95 Excavator Operator Manual EM1EY-N1-2

Contents:
FRONT COVER
INTRODUCTION
CONTENTS
MACHINE NUMBERS
MACHINE TYPE AND SERIAL NUMBER
PRODUCT IDENTIFICATION NUMBER
ENGINE TYPE AND SERIAL NUMBER
TRAVEL MOTOR TYPE AND SERIAL NUMBER
SWING MOTOR TYPE AND SERIAL NUMBER
HYDRAULIC PUMP TYPE AND SERIAL NUMBER
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
INSPECT MACHINE
GENERAL PRECAUTIONS FOR CAB
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
HANDLE STARTING AIDS SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
INVESTIGATE JOB SITE BEFOREHAND
PROTECT AGAINST FALLING STONES AND DEBRIS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
DRIVE MACHINE SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS
KEEP PERSON CLEAR FROM WORKING AREA
NEVER POSITION BUCKET OVER ANYONE
AVOID UNDERCUTTING
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID POWER LINES
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY-AVOID FIRES
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
PRECAUTIONS FOR WELDING AND GRINDING
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING OR HEATING
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEM SAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR’S STATION
CAB FEATURES
MONITOR PANEL
COOLANT TEMPERATURE GAUGE
FUEL GAUGE
AUTO-IDLE INDICATOR
AUTO-ACCELERATION INDICATOR
FUEL LEVEL INDICATOR
AIR FILTER RESTRICTION INDICATOR
OVERHEAT INDICATOR
ENGINE OIL PRESSURE INDICATOR
ALTERNATOR INDICATOR
ENGINE OIL LEVEL INDICATOR
COOLANT LEVEL INDICATOR
PREHEAT INDICATOR
HYDRAULIC OIL FILTER RESTRICTION INDICATOR
LIQUID CRYSTAL DISPLAY (LCD)
DISPLAY SELECTION SWITCH
HOUR METER
TRIP METER 1 AND TRIP METER 2
USER’S MODE
SET SWITCH
WORK MODE SWITCH
SWITCH PANEL
ENGINE CONTROL DIAL
AUTO-IDLE/ACCELERATION SELECTOR
POWER MODE SWITCH
TRAVEL MODE SWITCH
WORK LIGHT SWITCH
WIPER/WASHER SWITCH
SWITCH PANEL (Optional)
KEY SWITCH
HORN SWITCH
LIGHTER
CAB LIGHT
INSTALLING FIRE EXTINGUISHER
PILOT CONTROL SHUT-OFF LEVER
ENGINE STOP KNOB
FUSE BOX
AUTO AIR CONDITIONER
CAB HEATER OPERATION
COOLING OPERATION
DEFROSTER OPERATION
TIPS FOR OPTIMAL AIR CONDITIONER USAGE
CAB HEATER OPERATION
CAB HEATER OPERATION
DEFROSTER OPERATION
AM/FM RADIO OPERATION
DIGITAL CLOCK SETTING PROCEDURE
CAB DOOR RELEASE LEVER
OPENING UPPER FRONT WINDOW
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING LOWER FRONT WINDOW
OPENING SIDE WINDOWS
OPENING/CLOSING OVERHEAD WINDOW
EMERGENCY EXIT
ADJUSTING THE SEAT
ADJUSTING THE SEAT – IF EQUIPPED
SEAT BELT
BREAK-IN
OBSERVE ENGINE OPERATION CLOSELY
EVERY EIGHT HOURS OR DAILY
AFTER THE FIRST 50 HOURS
AFTER THE FIRST 100 HOURS
OPERATING THE ENGINE
INSPECT MACHINE DAILY BEFORE STARTING
BEFORE STARTING ENGINE
LEVEL CHECK
STARTING THE ENGINE
STARTING IN COLD WEATHER
CHECK INSTRUMENTS AFTER STARTING
USING BOOSTER BATTERIES
STOPPING THE ENGINE
DRIVING THE MACHINE
DRIVE THE MACHINE CAREFULLY
STEERING THE MACHINE USING PEDALS
STEERING THE MACHINE USING LEVERS
TRAVEL MODE SWITCH
TRAVEL ALARM (Optional)
TRAVELING
OPERATING ON SOFT GROUND
RAISE ONE TRACK USING BOOM AND ARM
TOWING MACHINE A SHORT DISTANCE
OPERATING IN WATER OR MUD
PRECAUTIONS FOR TRAVELING ON SLOPES
PARKING THE MACHINE ON SLOPES
PARKING THE MACHINE
OPERATING THE MACHINE
CONTROL LEVER ( ISO PATTERN)
CONTROL LEVER (HITACHI PATTERN)
PILOT CONTROL SHUT-OFF LEVER
ENGINE SPEED CONTROL
AUTO-IDLE
AUTO ACCELERATION
WORK MODE
POWER MODE
PRECAUTIONS FOR OPERATIONS
OPERATE THE MACHINE SAFELY
OPERATING BACKHOE
GRADING OPERATION
FACE SHOVEL OPERATION
AVOID ABUSIVE OPERATION
OPERATING TIPS
SELECT CORRECT TRACK SHOES
SHACKLE HOLE USAGE
OVERNIGHT STORAGE INSTRUCTIONS
EMERGENCY BOOM LOWERING PROCEDURE
OBJECT HANDLING – IF EQUIPPED
TRANSPORTING
TRANSPORTING BY ROAD
LOADING/UNLOADING ON A TRAILER
MACHINE LIFTING PROCEDURE
MAINTENANCE
CORRECT MAINTENANCE AND INSPECTION PROCEDURES
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
PREPARE MACHINE FOR MAINTENANCE
HOOD AND ACCESS COVERS
PERIODIC REPLACEMENT OF PARTS
MAINTENANCE GUIDE
A. GREASING
Front Joint Pins
Swing Bearing
Swing Internal Gear
B. ENGINE
Engine Oil Level
Change Engine Oil
Replace Engine Oil Filter
C. TRANSMISSION
Swing Reduction Gear
Travel Reduction Gear
D. HYDRAULIC SYSTEM
INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT
Check Hydraulic Oil Level
Drain Hydraulic Tank Sump
Change Hydraulic Oil
Suction Filter Cleaning
Replace Hydraulic Tank Oil Filter
Replace Pilot Oil Filter
Check Hoses and Lines
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS
E. FUEL SYSTEM
Drain Fuel Tank Sump
Check Water Separator
Replace Fuel Filter
Clean Feed Pump Strainer
Check Fuel Hoses
F. AIR CLEANER
Clean the Air Cleaner Outer Element
Replace the Air Cleaner Outer and Inner Elements
G. COOLING SYSTEM
Check Coolant Level
Check and Adjust Fan Belt Tension
Change Coolant
Clean Radiator Interior
Clean Radiator, and Oil Cooler Core
Clean Oil Cooler Front Screen
Clean Air Conditioner Condenser
Clean Inter Cooler Front Screen
H. ELECTRICAL SYSTEM
BATTERIES
REPLACE BATTERIES
REPLACING FUSES
I. MISCELLANEOUS
Check Bucket Teeth
Change Bucket
Convert Bucket Connection Into Face Shovel
Adjust the Bucket Linkage
Remove the Travel Levers
Check and Replace Seat Belt
Check Windshield Washer Fluid Level
Check Track Sag
Adjust Track Sag
Loosen the Track
Tighten the Track
Clean and Replace Air Conditioner Filter
Check the Air Conditioner
Check Injection Nozzle
Retighten Cylinder Head Bolt
Inspect and Adjust Valve Clearance
Check Fuel Injection Timing
Measure Engine Compression Pressure
Check Starter and Alternator
Change Water Pump Grease
Check Tightening Torque of Bolts and Nuts
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
TROUBLESHOOTING
ENGINE
ELECTRICAL SYSTEM
MODE SELECTION
CONTROL LEVERS
HYDRAULIC SYSTEM
SPECIFICATIONS
SPECIFICATIONS
WORKING RANGES
SHOE TYPES AND APPLICATIONS
BUCKET TYPES AND APPLICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
BREAKER OPERATION
PRECAUTIONS FOR BREAKER OPERATION
BREAKER MAINTENANCE
HYDRAULIC CRUSHER
PRECAUTIONS FOR CRUSHER OPERATION
INDEX