John Deere 600 FandR Series Cutting Platforms Technical Manual TM2166 01NOV04 PDF

Details:
FOREWORD
Section 210 – GENERAL
Group 05 – Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Use Proper Lifting Equipment
Avoid Heating Near Pressurized Fluid Lines
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Avoid Harmful Asbestos Dust
Illuminate Work Area Safely
Protect Against Noise
Work in Clean Area
Use Proper Tools
Dispose of Waste Properly
Remove Paint Before Welding or Heating
Avoid Contact With Moving Parts
Avoid Contact With Cutterbar
Stay Clear of Cutterbar When Rotating Auger
Handle Chemical Products Safely
Use Safety Lights and Devices
Replace Safety Signs
Practice Safe Maintenance
Live With Safety
Group 10 – Header Identification
Identification Plates
Product Identification Number
Group 15 – Specifications
Specifications—Rigid Platforms
Dimensions—Rigid Platforms
Platform Weights—Rigid Platforms
Specifications—Flex Platforms
Dimensions—Flex Platforms
Platform Weights—Flex Platforms
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Group 20 – Diagnostic and Testing Procedures
Troubleshooting
Section 212 – OBSERVABLE SYMPTOMS
Group 240 – Electrical System
Section 240 Common Links
Active Header Height Control Diagnostics
Cutterbar Pressure Adjust Diagnostics
Cutterbar Pressure Sensor Diagnostics
Header Identification Jumper Diagnostics
Lateral Tilt Sensor Diagnostics
Lighting System – Stubble Lights Diagnostics
Lighting System – Turn/Hazard Lights Diagnostics
Reel Fore/Aft Resume Diagnostics
Reel Raise/Lower Adjust Diagnostics
Reel Raise/Lower Resume Diagnostics
Reel Speed Diagnostics
Group 250 – Drive System
Header Vibration Diagnostics
Group 270 – Hydraulic System
HYDRAFLEX Pressure Adjust Hydraulic Diagnostics
Reel/Belt Drive Diagnostics
Reel Fore/Aft Diagnostics
Reel Raise/Lower Diagnostics
Section 240 – ELECTRICAL SYSTEM
Group 05 – How to Use This Diagnostic Information
General Information
Group 15A – Active Header Height Control Type Identification
Active Header Height Control Type Identification
Group 15B – Active Header Height Control Diagnostics – Type A
Theory of Operation
Electrical Schematic
Header Height Sensor Problem
Procedure

Group 15C – Active Header Height Control Diagnostics – Type B
Theory of Operation
Electrical Schematic
Header Height Sensor Problem
Procedure

Group 15D – Active Header Height Control Diagnostics – Type C
Theory of Operation
Electrical Schematic
Header Height Sensor Problem
Procedure

Group 15E – Cutterbar Pressure Adjust Diagnostics
Theory of Operation
Electrical Schematic
Cutterbar Pressure Adjust Problem
Procedure

Group 15F – Cutterbar Pressure Sensor Diagnostics
Theory of Operation
Electrical Schematics
Cutterbar Pressure Sensor Problem
Procedure

Group 15G – Header Identification Jumper Diagnostics
Theory of Operation
Electrical Schematics
Header Identification Jumper Problem
Setup
Open Circuit Check
Short Circuit Check
Short to Ground Check
Setup
Open Circuit Check
Short Circuit Check
Short to Ground Check
Group 15H – Lateral Tilt Sensor Type Identification
Lateral Tilt Sensor Type Identification
Group 15I – Lateral Tilt Diagnostics – Type A
Theory of Operation
Electrical Schematic
Diagnostics
Group 15J – Lateral Tilt Diagnostics – Type B
Theory of Operation
Electrical Schematic
Lateral Tilt Sensor Problem
Procedure

Group 15K – Lateral Tilt Diagnostics – Type C
Theory of Operation
Electrical Schematic
Diagnostics
Group 15L – Lighting System – Stubble Lights Diagnostics
Theory of Operation
Electrical Schematics
Header Stubble Light Problem
Setup
Open Harness Check
Light Bulb Check
Shorted Harness Check
Light Bulb Check
Setup
Open Harness Check
Light Bulb Check
Shorted Harness Check
Light Bulb Check
Group 15M – Lighting System – Turn/Hazard Lights Diagnostics
Theory of Operation
Electrical Schematics
Header Light Problem
Setup
Open Harness Check
Light Bulb Check
Shorted Harness Check
Open Harness Check
Light Bulb Check
Setup
Open Harness Check
Light Bulb Check
Shorted Harness Check
Open Harness Check
Light Bulb Check
Group 15N – Reel Fore/Aft Resume Diagnostics
Theory of Operation
Electrical Schematics
Reel Fore/Aft Sensor Problem
Setup
Reel Fore/Aft Sensor Check
Reel Fore/Aft Sensor Check
Operational Check
Reel Fore/Aft Sensor Harness Short Circuit Check
Right Sensor Harness Open Circuit Check
Reel Fore/Aft Sensor Harness Short Circuit Check
Reel Fore/Aft Sensor Harness Open Circuit Check
Setup
Reel Fore/Aft Sensor Check
Reel Fore/Aft Sensor Check
Operational Check
Reel Fore/Aft Sensor Harness Short Circuit Check
Right Sensor Harness Open Circuit Check
Reel Fore/Aft Sensor Harness Short Circuit Check
Reel Fore/Aft Sensor Harness Open Circuit Check
Group 15O – Reel Raise/Lower Adjust Diagnostics
Theory of Operation
Electrical Schematic
Reel Raise/Lower Adjust Problem
Procedure

Group 15P – Reel Raise/Lower Resume Diagnostics
Theory of Operation
Electrical Schematics
Reel Height Sensor Problem
Setup
Reel Raise/Lower Sensor Check
Reel Raise/Lower Sensor Check
Operational Check
Reel Raise/Lower Sensor Harness Short Circuit Check
Right Sensor Harness Open Circuit Check
Reel Raise/Lower Sensor Harness Short Circuit Check
Reel Raise/Lower Sensor Harness Open Circuit Check
Setup
Reel Raise/Lower Sensor Check
Reel Raise/Lower Sensor Check
Operational Check
Reel Raise/Lower Sensor Harness Short Circuit Check
Right Sensor Harness Open Circuit Check
Reel Raise/Lower Sensor Harness Short Circuit Check
Reel Raise/Lower Sensor Harness Open Circuit Check
Group 15Q – Reel Speed Diagnostics
Theory of Operation
Electrical Schematic
Reel Speed Problem
Procedure

Group 20A – Connector Information
How to use the Connector Information (end views, numbers, location photos)
X900 – X999 Connectors
Group 20B – Circuit Code Listing
Circuit Codes Listing
Group 20C – Connector Repair Procedures
Connector Repair Procedures
Section 250 – DRIVE SYSTEM
Group 05 – General Information
General Information
Group 15 – Drive System Diagnostics
Theory of Operation
Schematic
Cutting Platform Vibration Problem
Separator and Header Engaged
Disconnect Header Backshaft
Connect Backshaft
Remove Knife Drive Belt
Remove Auger Drive Chain
Inspect Auger Drive
Inspect Auger Drive
Inspect Knife Drive
Inspect Knife Drive Idler
Disconnect Knife Head
Inspect Gearbox Mounting Bolts
Rigid or Flex Platform?
Inspect Stabilizer
Separator and Header Engaged
Disconnect Header Backshaft
Connect Backshaft
Remove Knife Drive Belt
Remove Auger Drive Chain
Inspect Auger Drive
Inspect Auger Drive
Inspect Knife Drive
Inspect Knife Drive Idler
Disconnect Knife Head
Inspect Gearbox Mounting Bolts
Rigid or Flex Platform?
Inspect Stabilizer
Group 20 – Component Identification and Location
Component Identification and Location
Section 270 – HYDRAULIC SYSTEM
Group 05 – General Information
General Information
Group 15A – HYDRAFLEX™ Pressure Adjust Diagnostics
Theory of Operation
Hydraulic Schematics
HYDRAFLEX™ Pressure Adjust Diagnostics
Group 15B – Reel/Belt Drive Diagnostics
Theory of Operation
Hydraulic Schematics
Reel/Belt Drive Diagnostics
Group 15C – Reel Fore/Aft Diagnostics
Theory of Operation
Hydraulic Schematics
Reel Fore/Aft Diagnostics
Group 15D – Reel Raise/Lower Diagnostics
Theory of Operation
Hydraulic Schematics
Reel Raise/Lower Diagnostics
Group 20 – Component Identification and Location
Component Identification and Location