Manitou RS6-42 to E74 SERIES IV Service Manual 50960181 Rev.B

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Manitou RS6-42 to E74 SERIES IV Service Manual 50960181 Rev.B

Type Of Manual: Service Manual
Manual ID: 50960181 Rev.B
Format: PDF
Size: 127.8MB
Number of Pages: 489

Category: Manitou Service Manual PDF

Description

Model List:
- RS6-42
- RS8-42
- RS8-44
- RS9-50
- RS10-44
- RS10-55
- RS12-42
- MARK 74 GEN3
- M74 GEN4
- MTA6642
- MTA8044
- MTA9050
- MTA10044
- MTA10055
- MTA12042
- EASY 74 SERIES III
- E74 SERIES IV

1. Introduction
1.1. Safety Symbol and Signal Words
1.2. Contents and Use of this Manual
1.3. Machine Orientation
1.4. Proper Machine Use
1.5. Service and Registration
1.6. Component Identification Left Side
1.7. Component Identification Right Side
1.8. List of Attachments
1.9. Using Attachments
1.10. Manufacturer Information
1.11. Indicator and Operation Symbols
2. Safety
2.1. Safety Symbol and Signal Words
2.2. Mandatory Safety Shutdown Procedure
2.3. Before Operation Safety Reminders
2.4. Operation Safety Reminders
2.5. Provision for Stability/Avoiding Rollover Accidents
2.6. Applications with LoadHandling Devices
2.7. Suspended Load Safety Reminders
2.8. Parking the Machine
2.9. Electrical Energy
2.10. Maintenance and Service Safety Practices
2.11. Battery Hazards
2.12. Fire Hazards
2.13. Additional Safety Equipment
2.14. Crystalline Silica Exposure
2.15. Personnel Work Platform (PWP) System
2.16. Wireless Remote Battery Replacement
2.17. Work Platform Design Requirements (Per ANSI/ITSDF B56.6 2016, Sec. 8.24)
2.18. Safety Decals
2.19. New Decal Application
3. Lubrication
3.1. General Information
3.2. Types of Lubricants and Capacities
3.3. Lubrication Points
3.4. Filter Table
4. Maintenance
4.1. Maintenance Schedule
4.2. Maintenance Interval
4.3. Engine Maintenance
4.4. Fuel System Maintenance
4.5. Diesel Exhaust System (DEF) Maintenance
4.6. Transmission Maintenance
4.7. Axle Maintenance
4.8. Hydraulic System Maintenance
4.9. Tire and Wheel Maintenance
4.10. Battery and Cable Maintenance
4.11. HVAC/Air Conditioning Maintenance
4.12. Check Instruments Operation
4.13. Check General Machine Operation and Condition
4.14. Check Personnel Work Platform (PWP) System (if used)
4.15. Storage
4.16. PWP System Operational Troubleshooting
5. Powertrain
5.1. Engine (Cummins)
5.2. Engine (Deutz 74hp)
5.3. Engine (Deutz 120hp)
5.4. TRANSMISSION
5.5. REAR AXLE
5.6. Front Axle
6. Hydraulics
6.1. Main Hydraulic Control Valve
6.2. Main Gear Pump
6.3. Steering Motor
6.4. Lift Cylinder
6.5. Slave Cylinder
6.6. Frame Leveling Cylinder
6.7. Tilt Cylinder
6.8. Cylinder Repair
6.9. Stabilizer Cylinder Removal and Installation
6.10. Stabilizer Cylinder Repair
6.11. Boom Extend Cylinder Removal and Installation (3Section Boom)
6.12. Boom Extend Cylinder Removal and Installation (4Section Boom)
6.13. Hydraulic Testing and Adjustment Procedures
7. HYDRAULIC Schematics
7.1. Hydraulic Schematic without PWP
7.2. Hydraulic Schematic with PWP
8. Electrical Controls Systems
8.1. Electrical Control System General Information
8.2. Control Modules
8.3. Display, Indicators, and Controls
8.4. Fuses, Relays, and Resistors
8.5. Engine Diagnostic Trouble Codes (DTCs)
9. Electrical Schematics
9.1. Cummins Engine Electrical Schematic (1 of 5) Startup / Customer Digicode
9.2. Cummins Engine Electrical Schematics (1 of 5) Legends
9.3. Cummins Engine Electrical Schematics (2 of 5) CAN / ECU
9.4. Cummins Engine Electrical Schematics (2 of 5) Legends
9.5. Cummins Engine Electrical Schematics (3 of 5) Switch Operated Functions / Movement
9.6. Cummins Engine Electrical Schematics (3 of 5) Legends
9.7. Cummins Engine Electrical Schematics (4 of 5) Fan / AirConditioner and Wipers
9.8. Cummins Engine Electrical Schematics (4 of 5) Legends
9.9. Cummins Engine Electrical Schematics (5 of 5) Lighting
9.10. Cummins Engine Electrical Schematics (5 of 5) Legends
9.11. Deutz Engine Electrical Schematic (120 hp engine page 1 of 3)
9.12. Deutz Engine Electrical Schematic (120 hp engine page 2 of 3)
9.13. Deutz Engine Electrical Schematic (120 hp engine page 3 of 3)
9.14. Deutz Engine Electrical Schematics (74 hp engine page 1 of 2)
9.15. Deutz Engine Electrical Schematics (74 hp engine page 2 of 2)
11. TELESCOPIC BOOM
11.1. General Information
11.2. Boom Assembly
11.3. Single and Double Leaf Chain Adjustments (3Section Boom)
11.4. Inner Boom Section Removal and Installation (3Section Boom)
11.5. Double Chain and Roller Bearing Replacement (3Section Boom)
11.6. Single Chain and Roller Bearing Replacement (3Section Boom)
11.7. Intermediate Boom Section Removal and Installation (3Section Boom)
11.8. Boom Pad Replacement (3Section Boom).
11.9. Overview 4Section Boom
11.10. Boom Assembly Removal and Installation (4Section Boom)
11.11. t Intermediate Boom Section Removal and Installation (4Section Boom)
11.12. d Intermediate Boom Section Removal and Installation (4Section Boom)
11.13. Inner Boom Section Removal and Installation (4Section Boom)
11.14. Boom Hydraulic Hose and Tube Replacement (4Section Boom)
11.15. Boom Pad Overview (4Section Boom)
11.16. Boom Pad Replacement (4Section Boom)
11.17. t Intermediate Boom
11.18. d Intermediate Boom Rear Pad Replacement
11.19. d Intermediate Boom Front Pad Replacement
11.20. Inner Boom
11.21. Overview Boom Chain and Rollers (4Section Boom)
11.22. Inner Boom Top Chain and Roller Replacement (4Section Boom)
11.23. Bottom Inner Boom Chain and Roller Replacement (4Section Boom)
11.24. d Intermediate Boom Chain and Roller Replacement (4Section Boom)
11.25. Outer Boom Chain and Roller Replacement (4Section Boom)
11.26. Boom Chain Adjustment (4Section Boom)
12. SPECIFICATION
12.1. Machine Configuations
12.2. Lifting Performance
12.3. General Dimensions
12.4. MultiFunctional Display
12.5. Visual Indicators
12.6. Steering System
12.7. Braking System
12.8. Electrical System
12.9. Service Capacities
12.10. Transmission Type
12.11. Axles (Front and Rear)
12.12. Operators Station

Manitou RS6-42 to E74 SERIES IV Service Manual 50960181 Rev.B

Description

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