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Manitou MI 20 D K ST5 S1 to MI 35 G G ST5 S1 Service Manual 647893EN-USM1

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Manitou MI 20 D K ST5 S1 to MI 35 G G ST5 S1 Service Manual 647893EN-USM1

$30

Type Of Manual: Service Manual
Manual ID: 647893EN-USM1
Format: PDF
Size: 19.9MB
Number of Pages: 274

Category: Manitou Service Manual PDF

Description

Model List:
- MI 20 D K ST5 S1
- MI 25 D K ST5 S1
- MI 30 D K ST5 S1
- MI 35 D K ST5 S1
- MI 15 G G ST5 S1
- MI 18 G G ST5 S1
- MI 20 G G ST5 S1
- MI 25 G G ST5 S1
- MI 30 G G ST5 S1
- MI 35 G G ST5 S1

1. Legal disclaimer
2. Foreword
3. Intervention during the warranty period
4. Supplier Documentation List
5. Safety
5.1. Servicing position
5.2. Servicing Rules
6. Reference Information
6.1. Explanation of symbols
6.2. Metric imperial unit conversion
6.3. List of Abbreviations
6.4. Standard tightening torques
7. Characteristics and Specifications
7.1. Technical Datasheet MI 20 D K ST5 S1
7.2. Technical Datasheet MI 25 D K ST5 S1
7.3. Technical Datasheet MI 30 D K ST5 S1
7.4. Technical Datasheet MI 35 D K ST5 S1
7.5. Technical Datasheet MI 15 G G ST5 S1
7.6. Technical Datasheet MI 18 G G ST5 S1
7.7. Technical Datasheet MI 20 G G ST5 S1
7.8. Technical Datasheet MI 25 G G ST5 S1
7.9. Technical Datasheet MI 30 G G ST5 S1
7.10. Technical Datasheet MI 35 G G ST5 S1
8. Supplier Documentation
9. Characteristics and Specifications
9.1. Power system
9.2. Petrol engine GK21 and GK25 LPG operation
9.3. Engine Characteristics And Specifications
9.4. GCT (NISSAN) GK21/GK25 Gasoline
9.5. GK21/GK25 Maintenance
9.6. V2607CrE5b Specifications
9.7. Air Inlet System
9.8. Exhaust system MI G
9.9. Exhaust system MI D
9.10. Cooling system
10. Location
10.1. Engine mount
10.2. Engine Components MI G
10.3. Engine Components MI D
11. Removal
11.1. Removal Of The DPF
11.2. Removal Of The Exhaust Line
11.3. Removal Of The Coolant Expansion Tank
11.4. Removal Of The Air Filter Box
11.5. Removal Of The Alternator
11.6. Removal Of The Starter
11.7. Removal Of The Radiator
11.8. Removal Of The Engine
11.9. Removal Of The Fan Belt
12. Troubleshooting
12.1. Gas Engine GK21 GK25
12.2. Engine Diagnostic Codes (Refer to Section 120)
13. Specific Tools
13.1. Electronic belt tensiometer
13.2. Elastic belt specific tools
14. Supplier Documentation
15. Characteristics and Specifications
15.1. Overview/Summary
15.2. GearBox Hoisting Diagram
15.3. Working Principle
15.4. Hydraulic Transmission Box Structure
16. Removal
16.1. General Information
16.2. Preparation And Safety Instructions
16.3. Disassembly Procedures
16.4. Assembling Procedures
16.5. Gearbox Removal
17. Troubleshooting
17.1. Troubleshoot
18. Driving axle
18.1. Data
18.2. Trouble Diagnoses And Corrections
18.3. Driving Axle Assemble Removal And Installation
18.4. Axle Shaft And Wheel Hub
18.5. Removal
18.6. Inspection
18.7. Installation
18.8. Bearing Adjustment
19. Steering Axle
19.1. Trouble Diagnoses Corrections
19.2. Structure, Disassembly And Installation
19.3. Steering Axle
19.4. Kingpin And Steering Spindle
19.5. Inspection
19.6. Installation
19.7. Wheel Bearing Adjustment
19.8. Steering Cylinder
19.9. Disassemble
19.10. Installation
20. Steering system
20.1. Summarize
20.2. Data
20.3. Full Hydrostatic Power Steering Gear Assemble
20.4. Full Hydrostatic Power Steering Gear
20.5. Steering Cylinder
20.6. Steering System Installation
20.7. Trouble Diagnoses
21. Characteristics and Specifications
21.1. Summary
21.2. Master Cylinder
21.3. Brake
22. Control and Adjustment
22.1. Adjusting The Inching and Brake Pedal
22.2. Hand Brake Device
22.3. Replace Brake Shoe
23. Removal
23.1. Dissasembling The Front Wheel Brake
24. Refit
24.1. Refitting the front wheel brake
25. Troubleshooting
25.1. Trouble Diagnoses And Corrections
26. Characteristics and Specifications
26.1. Assemble Debugging Data
26.2. Trouble Diagnoses And Corrections
26.3. Summary
26.4. Double High Visibility Mast
26.5. Double Full Free Lift Mast (Including Container Mast)
26.6. Triple Full Free Lift Mast
27. Control and Adjustment
27.1. Removal And Adjustment
27.2. Removal Of Forks And Mast Assembly
27.3. Disassembly
27.4. Removal Of The Lifting Jack
27.5. Removal Of The Inner Mast
27.6. Inspection
27.7. Assembly And Adjustment
27.8. Lift Roller
27.9. Left And Right Cylinder Height Initial Adjustment
27.10. Lifting Chain Adjustment
27.11. Clearance of fork arm CARA
27.12. Removal Of The Roller
28. Removal
28.1. Disassembly and installation of lifting jack
28.2. Disassembly and installation of tilting cylinder
28.3. Noticing Proceeding Of Debugging
29. Characteristics and Specifications
29.1. Main pump
29.2. Multiway valve
30. Schematics
30.1. Hydraulic Piping or Schematics
31. Removal
31.1. Removal Of The Hydraulic Pump
31.2. Removal Of The Hydraulic Dispenser
31.3. Removal Of The Tilt Cylinders
32. Troubleshooting
32.1. Trouble Diagnoses And Corrections
33. Specific Tools
33.1. Digital manometer kit
33.2. Basic manometer kit
34. Characteristics and Specifications
34.1. Fuse Location
34.2. Electronic Control Unit
34.3. Lighting System
34.4. Key (start) switch
34.5. Reverse Buzzer
34.6. Brake Lamps Switch
34.7. PreHeat And Start Switch
34.8. Combination Switch Assembly
34.9. Water Temperature Sensor
34.10. Fuel Gauge Sensor
34.11. Fuel Pressure Warner
34.12. Backup Buzzer/Reverse Warner
34.13. HandBrake Switch Assembly
34.14. Reversing Solenoid Valve
35. Schematics
35.1. Position per diagram MI 1535 G ST5
35.2. MI 1535 G ST5 Electrical Schematic
35.3. Position per diagram MI 2035 D ST5
35.4. MI 2035 D ST5 Electrical Schematic
36. Location
36.1. Location of electrical system components
37. Removal
37.1. Removal Of The Battery
37.2. Removal of the Engine Calculator
37.3. Removal of the Hydraulic Distributor Computer
38. Specific Tools
38.1. Breakout boxes
39. Interactive Instrument
39.1. Interactive Instrument
39.2. Engine fault information display page
39.3. Forklift operation parameters
39.4. Settings Page
39.5. Disassembly and installation
40. Removal
40.1. Cabin Components
40.2. Removal Of Lpg Cylinder
40.3. Removal Of Cabin
40.4. Disassembly Procedure
40.5. Removal Of The Drivers Seat Cover
40.6. Drop The Floor Of The Workstation
40.7. Open The Drivers Seat Hood
41. Removal
41.1. Counter Weight Removal
41.2. Removal Of The Counterweight
42. Optional mini levers
42.1. Characteristics and Specifications
42.2. Hydraulics
42.3. Electrical Diagram
42.4. Location
42.5. Control and Adjustments
42.6. Troubleshooting
43. Engine diagnostics
44. DTC engine ECU diagnosis (V2607 ST5)
45. DTC engine ECU diagnosis (GK21/25)
46. Diagnostics tools Kubota DIAGMASTER (DSTi)
46.1. KUBOTA engine diagnostics tool Diagmaster